Our manufacturing process integrates the finest quality certified raw materials, with state-of-the-art equipment and stringent quality control procedures, at every station on the line. All manufacturing and warehousing is conducted in a hygienic and controlled environment. The PEARLPET brand is today looked as a mark of Quality.
A look at some of the quality initiatives at our end:
Product development cell: It is equipped with state-of-the-art CAD facility to constantly upgrade & customizes the products. Our team constantly does research work and comes out with industry specific innovations that keep us ahead of competitors.
Our containers and bottles are thoroughly tested for:
Weight
Wall thickness at different points to ensure uniform distribution of the material
Overall height, body diameter, neck dimensions to ensure that the product is as per product standards
Superior performance with the help of drop test, stack load resistance test, closure leakage etc. This is done under static and vibratory conditions
Top Load (resistance): This in turn is influenced by material distribution and container shapes. We ensure that our containers are capable of withstanding stacking loads (when empty) and also additional load that is imposed by filling the head or capping machine on the filling line
Aim / Vision / Mission
Our Vision: To carve out a niche for itself by pursuing business of manufacturing and exporting superior quality, innovative and reliable packaging solutions and satisfy our customers, equity stake holders, employees, business associates and society at large.
Our Strategy: To pioneer in development of exclusive products; by using innovation & creativity at its best and emerge as an invincible leader by providing value added products and world class services.
Our Mission: To meet the packaging and food storage needs of various industries and households alike.
R & D
Pearl Polymers believes in providing its customers with affordable yet path-breaking packaging In the process, we have garnered international and national packaging awards such as WorldStars, AsiaStars, IndiaStars and PlastIcons. This is only through the hard work of our R&D team armed with state of the art CAD systems, in-house mould development and manned with skillful and dedicated staff.
Awards / Recognition
Ever since its inception in 1971 Pearl Polymers Ltd. has consistently worked towards developing high grade products to service its clients better. It has been the policy of Pearl Polymers to venture into a business that would give leadership advantage in terms of pioneering and innovation and enable us to service the end consumers efficiently. The unique approach has been recurrently acknowledged in form of numerous awards that we have received.
Following are the awards that speak volumes about our pioneering efforts in the field of Plastic products:
Award
Year
Received For
INDIASTAR
1996
GILBEY'S 750 ML BOTTLE
INDIASTAR
1996
6 KG. RICE JAR (KOHINOOR)
INDIASTAR
1998
PET DANCE JARS FOR TEA (TAAZA)
INDIASTAR
1998
5 LTR. PET BOTTLE FOR OIL (DHARA)
INDIASTAR
2000
PET BOTTLE RANGE TO PACK AGRO CHEMICAL (THIODAN)
INDIASTAR
2000
PET BOTTLE RANGE TO PACK AGRO CHEMICALS (DECIS)
INDIASTAR
2002
1 LTR. CARGILL OIL BOTTLE
INDIASTAR
2002
750 ML SIGNATURE PACK
INDIASTAR
2006
900GM TOOTH SHAPE JAR
ASIASTAR
1996
GILBEY'S 750 ML BOTTLE
ASIASTAR
1996
6 KG. RICE JAR (KOHINOOR)
ASIASTAR
1998
PET DANCE JARS FOR TEA (TAAZA)
ASIASTAR
1998
5 LTR. PET BOTTLE FOR OIL (DHARA)
ASIASTAR
2000
PET BOTTLE RANGE TO PACK AGRO CHEMICALS (THIODAN)
ASIASTAR
2000
PET BOTTLE RANGE TO PACK AGRO CHEMICALS (DECIS)
ASIASTAR
2006
900GM TOOTH JAR
PLASTINDIA
1997
GILBEY'S 750 ML BOTTLE
PLASTICON
2003
SIGNATURE BOTTLE PACK IN PET
WORLDSTAR
1996
GILBEY'S 750 ML BOTTLE
WORLDSTAR
1996
6 KG. RICE JAR (KOHINOOR)
WORLDSTAR
1998
PET DANCE JARS FOR TEA (TAAZA)
WORLDSTAR
1998
5 LTR. PET BOTTLE FOR OIL (DHARA)
Company Profile
Realizing the potential of a food grade and recyclable polymer as versatile as PET (PolyEthylene Terephthalate), Pearl Polymers Limited successfully ventured in the field of manufacturing and exporting of all types of PET bottles, containers, jars etc using advanced Injection Stretch Blow Molding(ISBM) technology in 1984.
From one machine in 1984, we have grown to over 40 machines in three locations with new locations under construction. All our units are ISO 9001 certified and are undergoing HACCP (Hazardous Analysis and Critical Control Points) certification.
We are India's largest custom molded PET producer.
The worldwide preference of PET resin in manufacturing containers has opened a plethora of packaging options for almost all industries like pharmaceuticals, beverages, confectionery, personal care, liquor etc. We work with customers in these industries to create functional, attractive and cost-effective packaging to meet their needs.
An admirably high percentage of industrial acceptances, due to our consistent quality and dependable delivery schedules, have propelled us to grow to such heights. As our valued customers you can be sure that your most demanding product designs are expertly handled by our experienced and highly skilled product engineering team; that has complete product & process engineering capability.
Packaging
Cold Glue Sealing: Can be implemented with negligible capital investment and is recommended for low & temporary production.
Heat Sealing-Hot Melt Adhesive: Can be implemented with small investment and is normally recommended for medium & long term productions
Induction Sealing-Fusion: Can be implemented with high investment and is normally recommended for high & long term production
The Advantages of the above options are listed below:
Property
Cold Glue
Heat Sealing
Induction Sealing
1
Success rate of 100% leak proof sealing
Good
Good
Excellent
2
Technology level
Low Tech
Medium
High
3
Training Level
Low Tech
Medium
High
4
Automation Level
Nil
Automatic
Fully Automatic
5
Production Speed
Low
Medium
High
6
Labour
High
Medium
Low
7
Investment
Hardly Any
Low
High
8
Lead Time
One Week
Two Weeks
Six Weeks
9
Cost of WAD (Depanding on Size)
Rs. 1.00 (approx.)
Rs. 1.30 (approx)
Rs. 2.00 (approx)
10
Whether it is possible to use tagger only
No
Yes
No
Advantages
PPL gave a new identity to plastic, which was conventionally considered unfriendly for storing food products. The concept of PET containers revolutionized this industry and the markets were soon overtaken by our high quality PET ware which quickly caught the eye of end consumers. Over the years, despite stiff competition, the name Pearlpet has become synonymous with plastic ware and stands out from the rest due to its unbeatable technology and distinguished features.
Some of the distinct characteristics of Pearlpet which make it a hot favourite are:
Feature
Advantages
Made from injection stretch blow moulding process
Best is terms of hygiene as this technology ensures no ingress of dust & other airborne particles.
Inert Material: It neither imparts nor absorbs any odour.
Has no effect on the contents, even if these are most sensitive.
Strength
Can withstand drops from upto 6 feet (when filled) without shattering and changing shape under pressure and can withstand high static loads.
Unbreakable
There is drastic reduction in the breakages on the filling line and minimum risk of accidents in the stores. Safe and easy to handle.
Light Weight
Being lightweight, it is easy to carry, transport and reduces outer packaging. This also makes PET an economical and deal choice for packaging of liquid materials.
No Noise
PET is a silent material. There is no noise, no resonance. It helps in reduction in noise levels upto 60% on filling lines.
Tight, leak proof seal
Advantages of Injection Stretch Blow Molding (ISBM) process is that all bottles are provided with a very accurate neck profile and because of the precision nature of molds very strict volume control of bottles is possible.
Resistance
PET has acid & alkaline resistance and is stable against most fats and organic solvents.
Puncture proof
PET protects against spurious packaging. As it is puncture proof , any sort of meddling to make marks or holes is just impossible.
Recyclable
PET is a recyclable form of plastic. The resin enjoys favor as an environmentally friendly substance.
Non Toxic
Safest material to store food products, either perishable or non-perishable.
The Group
We are a professionally managed and versatile business group; that has the distinction of being best and highly competent in its sphere of activity.
With an urge to develop products and services that transform the lifestyles of millions of households and substantially reshape the industry, Pearl Polymers was established in year 1971 compounding PVC products.
Today, we are a $5 billion rupee (USD $115 million) group with interests ranging from PET resin to PET Custom Moulded Products to Travel Services and a lot more.
Pearl Engineering Polymers Ltd
After our successful initiative in the PET bottle manufacturing industry in 1984, we ambitiously went for backward integration to stream line our operations, regulate more stringent quality control measures and offer cost effective packaging solutions to our clients. This gave rise to Pearl Engineering Polymers Ltd., (PEPL), an ISO 9001 and ISO 14001 certified company; with well defined systems and quality policy, which is the manufacturer of PET chips (the raw material required for the making of PET products).
Clientele
We are OEM suppliers to a large majority of Indian and Multi-national foods, liquor, confectionary, pharmaceutical, squash and agrochemicals majors in India. Some of them are listed below
Renuka Industries, Nashik Deals in manufacturing and supplying of pet bottles, plastic water bottle, industrial pet bottles, plastic pet bottles, durable plastic water bottle and non reactive plastic water bottles.
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