Perfect Pistons, India

Perfect Pistons (India) From  luxury cars to tractors, and 50cc mopeds to heavy  commercial vehicles, Perfect Pistons India makes linings, blocks and  billets that are designed to suit the needs of the  customer.

Perfect Pistons (India) manufactures high performance brake shoes for cars, tractors and two-three wheelers. The brake shoes are bonded with rigid or rubberised linings as per the requirement. The company offers both lined and unlined brake shoes. As the kinetic energy of a moving vehicle is converted into heat energy during braking, the special adhesive used for bonding is capable of absorbing the high temperature created. With continuous investment in the development of tools, the range is increasing very fast every month. The unique features and unmatched quality have made the company's brake shoes very popular.

Perfect Pistons (India) manufactures asbestos-based and asbestos-free clutch facings in moulded and woven compositions. Noted for their stability, burst strength and anti-juddar characteristics, these clutch facings have a long service capacity with an ability to maintain a medium co-efficient of friction. These facings possess excellent modulus of elasticity and are non-aggressive to mating surfaces.

Perfect Pistons (India) manufactures clutch plates forged out of high grade materials. These clutch plates are supplies with asbestos-based or asbestos-free clutch facings to suit the requirement. A wide range of clutch plates are available for different makes of buses, trucks and cars. There's also a provision to cater to customized requirements for individual needs.

Perfect Pistons (India)

• Forged from medium carbon alloy steel.

• Machined on CNC machines.

• In-house metallurgical and mechanical testing facilities.

• Available for Perkins, Ford, Mercedes Benz, Toyota, Mitsubishi, Isuzu, Suzuki, Fiat, Caterpillar, Deutz, Lombardini etc.

• Forged from medium carbon alloy steel

• Machined on CNC machines.

• Induction hardened on AEG-Elotherm machine.

• Crack detection on Magna Flux at 3 stages on each crankshaft.

• Exact balancing done on Hoffman Dynamic Balancing Machine.

• Available for Perkins, Ford, John Deere, International, Zetor, Mercedes Benz, Mitsubishi, Mazda, Suzuki, Peugeot, Lombardini, Kubota etc.

• Grey & ductile automotive and allied iron castings.

• Manufactured on latest high pressure moulding lines, no bake moulding systems, Alkyd resin systems, shell (corning), cold box core system, special equipments for ductile iron treatment and latest casting clearing and felting machines.

• Machined on CNC and SPM machines.

• In-house tooling room to design and manufacture own patterns, fixtures and toolings for foundry and machining divisions.

• Tested on Spectrometer, Tensile & Hardness Testers, Radiography, Ultrasound, Magnetic Particle Testing, Computerized Measuring Machines and complete range of metrological equipments.

• Available for Perkins, Mercedes Benz, Ford etc.

Perfect Pistons (India) has an export oriented  unit to manufacture disc brake pads. The company has  developed special asbestos-based and asbestos-free  materials that maintain high performance standards.  Asbestos-free disc brake pads are made in low metal, high  metal and organic compositions for cars and light  commercial vehicles.

The laboratory is  equipped with sophisticated equipments including the  chase type friction testing machine to check the friction rating  as per international standards.

With more than 250  references already being manufactured and many more being  developed every month, the company offers a wide range  of disc brake pads for the European, Japanese, Korean,  American and Indian Vehicles.

Perfect Pistons (India) NGK Perfect Pistons V-Belts and Fan Belts are manufactured in one of the most modern and fully equipped plant in India, where advanced technology is employed and each Belt is subjected to quality inspection and rigid test at all stages of its manufacture. The expert knowledge of Perfect Pistons (India) is combined with the application needs of the users to produce a belt range unsurpassed for value.

NGK Perfect Pistons V-Belts are the result of latest technical advancement combining maximum strength and flexibility with marked resistance to wear. These are made truly endless with reinforcing members of high strength, pre-stretched Rayon/ Polyester cords impregnated with rubber and accurately located in the belt sections. The cords are sealed in layers of resilient and heat dissipating cushion rubber. The base rubber is specially compounded and ideal foundation for the cords. The multi-layer –hard wearing jackets the whole belt, rubber impregnated abrasion, resistant fabric and then moulded and vulcanized under pressure.

V-Belt Diffrences

*All Dimentions in mm

Filter Paper
All Filters are manufactures from special Resin Impregnates oven cured micronic Filter Paper. The parameter controlled for the desired optipum performance for each application are :

Adhesive
Specially formulated thermosetting PVC Resin based Adhesives are used to withstand resistance of High temprature, Vibration and Oil as prevelling during the actual conditions. The adhesive strength is ensured during the full life period.

Metal Parts
All Sheet Metal End Caps, perforated inner tubes, support plates and Retainers are zinc electroplated for rust protection. The filter has thus a long storage life in high humidity conditions. the Sheet Metal parts are drawn from Extra Deep Drawing Quality steel sheets. The thickness of the metal parts is to designed to withstand the High Pressure requirements of each application.

Paint Work
All Spin On Filter Bowls are cleaned and then painted using a sophisticated painting system. High Quality Oven Curing Stoving Paint is used ensuring an attractive finish and withstanding Peeling,Scratching and formation of Rust Bubble.

Springs
All Springs are made from High Quality Steel Wire. The number of coils and pitch are controlled for desired spring rating. The Springs are also zinc electroplated for rust protection.

Perfect Pistons (India) A formidable nexus of the state of the art technology, a highly professional and skilled team, fuelled by a vission to lead, has extended the marketing horizons of The Perfect Pistons. The company's products have been acclaimed internationally and readily accepted in the demanding markets of Europe & South East Ashia.

Perfect Pistons (India) manufactures disc brake pad backing plates for in-house use and for multinationals throughout the world. The company is an important original equipment supplier of backing plates from India.

Perfect Pistons (India) automotive venture began with the production of piston rings over three decades ago. The company now manufactures piston rings which are used in cars, tractors, two wheelers, trucks, generators, motorcycles, scooters, diesel engines heavy and light commercial vehicles, industrial engines and compressors. With special expertise in production for tractor applications, the company's products are used in Massey Ferguson/Perkins, Ford, Fiat , John Deere, International Harvestorm, Leyland and Zetor among others.

The Company is exporting 100% of its production to mainly to Europe, Japan, America and Africa.

The commitment to quality is one of the many reasons why Perfect Pistons (India) customers worldwide wear a smile.

Perfect Pistons (India) manufactures asbestos-based and asbestos-free roll linings in  rubberized and woven compositions. Asbestos-free roll linings are made  in semi-metallic and organic compositions. All kinds of roll linings  are made with wire backing also. A general purpose  flexible material, suitable for bonding purposes. Roll Lining is  designed for multi-purpose usage and displays smooth  stopping power and a consistent performance record.

With made to order  specifications, roll linings are among the company's most  popular export products. Over the course of 15 years of  customized production services, the clients have come to  know the company for reliability.