Pharmac Technologies Private LimitedPharmac Technologies Private Limited

What We Offer

We design & manufacture following euipments:
  • Molecular Distillation Unit
  • Steam Distillation Unit
  • Fractionating Column
  • Reflux Distribution System

Below are the images of some of the plants that we have setup for our clients


Solvent Extraction Cum Hydro Distillation Plant
Solvent Extraction Cum Hydro Distillation Plant



A versatile system used to derive oil as well as Rezinoids from various gums and product which contain good amount of oil as well as Rezinoids like Manila Gum, Gum Galbanum etc.

Salient Features:
1. Oil derivation and Rezinoid extraction can be done in one setup simultaneously.
2. System is designed and manufactured as per the International Norms and standards
3. Extra feature of Steam Distillation can be incorporated incase of change of product.
4. Easy charging / discharging of the martial, cleaning and maintenance of the system.
5. Material of construction as per requirement – S.S. 304 / S.S. 316.

Capacity:
25 Lit onwards.



CGMP Herbal Extraction Plant

A multipurpose herbal extraction plant for derivation of extracts from various herbs, seeds, leafs, twigs, roots, fruits, buds, bark, kernel etc. Extraction can be carried out by cohobation, Soxhelation at various temperatures and pressures

Salient Features:
1. Designed and manufactured as per cGMP Norms.
2. Easy handling of material (charging / discharging)
3. System can be easily cleaned to avoid contamination.
4. Online transfer of extract from one system to another, till the final product, to avoid loose handling and microbial contamination.
5. Material of construction as per requirement – S.S. 304 / S.S. 316

Capacity:
20 lit, up to 6000 lits.

CGMP Herbal Extraction Plant




Multipurpose Solvent Extraction Plant
Multipurpose Solvent Extraction Plant



To extract all kinds of natural material by various solvents / water adopting techniques such as,

a) Soxhelation
b) Cold Percolation
c) Hot Percolation
Salient Features
1. Multipurpose design. Facility provided to load and unload the material to be extracted easily. Reboiler provided with mechanical agitation to avoid localized heating of the extract at any given time.
2. On line filters provided to obtain a sparkling clear extract. Adequate condenser and sub cooler capacity provided to minimize losses of solvent. Vacuum traps provided to facilitate recovery of solvent under reduced pressure without much evaporational loss.
3. Entire unit is explosion proof having flame arrestor attached wherever necessary.
4. Sampling points provided to facilitate on line analysis.
5. The unit is provided with all standard best available valves / gauges / fixtures sensors and Instruments.

Capacities Offered
Minimum 25 litres & onward as per requirement.



Steam Distillation Plant Setup

A Multipurpose Distillation unit for derivation of essential oil from roots, stems, leaves, seeds, barks, flowers, twigs, herbs, fruits, etc. In this unit all the 3 types of distillation viz. Steam, Hydro & Hydro-Steam can be carried out. This unit comprises a set of separators having a unique design, where both the low as well as high density oils can be separated from water.
Salient Features
1. Easy charge & discharge of herbage possible.
2. Geometry of the still provides for equal distribution of steam all through the herbage without channelization.
3. Can be operated under pressure.
4. Adequate condensation capacities to ensure complete condensation of vapors & sub-cooling.
5. Efficient phase separators.
6. The design of equipment avoids self condensation of steam and excessive consumption of steam.
7. The design of the still ensures good yield & quality of the product.

Capacities Offered
25 lit (Pilot Scale), 250 lit, 750 lit, 1000 lit, 1500 lit, 2000 lit, 3000 lit.

Steam Distillation Plant Setup




Fractionating Column
Fractionating Column




A setup to separate various components having different boiling points at atmospheric pressure as well as under high vacuum. Stirred fractionating column can be used for all kinds of products.
Salient Features

  1. The reboiler is provided with a mechanical agitator to accomplish uniform boil up of the mixture without localized heating and hence avoiding thermal shocks.

  2. Controlled heating facility ensures fairly uniform boil-up rates and avoids over heating. Highly efficient structured packing provides a low HETP and low-pressure drop across the column.

  3. The unique reflux distribution system with control panel and adjustable program ensures high efficiency of separation.

  4. The design of condenser ensures low-pressure drop across it. The appropriate design of the sub cooler ensures the entire material to be sub cooled to the desired temperature before it is withdrawn.

  5. The vacating facility provided ensures easy removal of the distillate without disturbing the vacuum of the system. The vacuum manifold provides a unique feature where the column can be switched over to any vacuum pump at any time.

  6. Adequate vapour traps provided to ensure complete trapping of the uncondensed vapours thereby preventing the vapours from entering the vacuum pumps.

  7. The entire column and assembly is provided with specially machined flanges, appropriate gaskets and leak proof accessories to ensure almost zero leaks.

  8. Capacities Offered
    50 Litres to 5000 Litres Reboiler with 5 to 30 theoretical stages.



Reflux Distribution System


The reflux distribution system is well designed & engineered to suit the column to which it is to be fixed. Excellent results have been obtained from the columns which normally did not give fine cuts with the ordinary reflux dividers.
Salient Feature

  1. Enables a fine cut of a fraction out of any multi-component nature.

  2. Enables an industrial chemist to know the exact reflux ratio at which the column is operating.

  3. Increases the efficiency of the column resulting in increased yields & considerable cost savings.

  4. Considerable reduces re-doing of work to obtain the main product.

  5. Capacities Offered
    The uniquely designed Reflux Distribution System can be offered once the existing columns diameter & the PCD is known.

Reflux Distribution System




Laboratory Stirrer
Laboratory Stirrer




Easily attachable stirring assembly to a glass flask to distill heat sensitive material under vacuum and stirring.
This unique stirrer is designed taking into consideration the difficulties a scientist has to face while distillation under vacuum in a glass assembly. This easily attachable stirring assembly helps to disburse the material, avoiding localized heating, which in turn avoids cracking, polymerization of the material and burnt note of the distillate.
It also makes the distillation efficient by increasing the yield and reducing residual content.
In short it is a perfect solution for distillation of heat sensitive material under vacuum while stirring.



Molecular Distillation Unit


A sophisticated well-designed unit for separation of volatiles from Non-Volatiles at high vacuum, low pressure and low temperature generally, to safeguard / maintain the vital properties of the product. It is used for purification/separation of components / refining of crude essential oils, Oleoresins, resinoids, etc.
Eg: Vetivert oil, Nagarmotha, Patchouli Oil can be dehydrated & decolorised by Molecular Distillation without disturbing their basic characteristics.

Molecular Distillation Unit







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