Pioneer IndustriesPioneer Industries

Stainless Steel Fittings S.S. Manifolds Needle Valves And Ball Valves
Brass Fittings Brass Plumbing Fittings Pneumatic Cylinders
Solenoid Valves Quick Release Couplings Air Control Units
Air Flow Control Valves Polyurethane Tubings Tube Cutters
Tube & Pipe Fittings
Manufacturers, suppliers and exporters of pipe and tube fittings include solenoid valves, needle valves, compression fittings, vibra lock fitting, cylinders, coils, etc.


Stainless Steel Fittings
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Stainless Steel Fittings

Pioneer offer wide range of stainless steel tube fittings in different sizes. These fitting provide a Zero leak proof seal which will withstand high pressure, impulse, vibration and temperature. These fittings are used on instrumentation, process control systems,analyzers and Environmental equipments in oil & gas, Petro-chemical, Power generation, Pulp & Paper industry and many more.
Available sizes:
1/16", 1/8", 1/4", 3/8", 1/2", 3/4", 1", 11/4" 11/2" & 2".
Working pressure:
100 to 350 Bar.

For more details see our website www.pioneerfitting.com.

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S.S. Manifolds
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S.S. Manifolds

Pioneer Valve Manifolds SS series that we offer are 2, 3 and 5 valves configurations which come in remote mounting "R" Types (Pipe to Pipe), direct mounting "T" & "H" type (Pipe to Flange & Flange to Flange) onto the instrument on 2-1/8" (54mm) center.

For more details see our website www.pioneerfitting.com.

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Needle Valves And Ball Valves
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Needle Valves And Ball Valves

Pioneer offers SS & Brass Ball Valves & Needle valves as per following specifications.
  • S.S. Needle Valves
  • H.P. SERIES Needle Valves are specially designed and ruggedly manufactured for use in corrosive & hazardous envirment.
  • I. B. SERIES FORGED / BAR STOCK NEEDLE VALVES
  • H B Series Made from bar stock hexagoan
Available size 1/4”, 3/8”, 1/2” & 3/4” Max. Working Pressure 6000 psi.
• SS Ball Valve 2 Way
- 2 way on-off 3, 4 or 5 way Switching Models.
- Heavy directional black fenolic handle or lever handle.
- Blow-out proof bottom loaded stem. Low operating torque and with panel mounting facilities.
- End connections 1/4" to 1" NPT, BSP. Male or female threaded ends and 1/4", 3/8" and 1/2" "PIONEER" single or twin ferrule tube fitting ends.
- Floating Ball design for positive sealing.
- Working Press: 6000 PSI (400 bar) at 20oC to 250oC with PTFE Seat.
  • Brass Needle Valves
Advatages :
Pioneer Needle valves have metal to metal seats with fine threaded screw down. This enables positive sealing up to the capacity of the valve. Needle valves are made from forged brass body with SS304 spindle and teflon washer which gives extended service life. All valves are chrome plated.
WORKING PRESSURE:
150 psi
AVAILABLE SIZES:
1/4", 3/8”, 1/2" BSP
Available in Male to Male, Female to Female, Male to Tube, Female to Tube.
  • Brass Ball valves
Mini Ball Valve & Hand Lever Ball Valve
Working Pressure And Temperature
Pressure:
300 PSI, Temperature 0 - 120oC
Available Sizes

Mini Ball Valve: 1/8", 1/4", 3/8" & 1/2" BSP
Hand lever Ball Valve:
1/4", 3/8", 1/2", 3/4", 1", 1.5" & 2" BSP .
For more details see our website www.pioneerfitting.com.

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Brass Fittings
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Brass Fittings

Pioneer offers different type of brass fittings in bar stock & forging material.
Working pressure:
Vacuum to 10 Bar
Working Temperature:
10oC to 80oC The different type of fittings are as under:
• Air O Fit Push on
• Push To Lock
• Compression
• Vibra - Lok
• Hi-Duty
• 45 Degree Flare
• 45 Degree Inverted Flare
• 45 Degree Heavy Duty
• Pipe Fittings

For more details see our website www.pioneerfitting.com.

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Brass Plumbing Fittings
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Brass Plumbing Fittings

Application
The versatility of the fitting enables it to be used for connecting tubes in a wide variety of domestic and commercial applications such as plumbing, heating, fluid distribution, air pressure lines and air conditioning.

Connectibility

15mm – 35mm fittings suitable for connecting copper tubes in accordance with EN 1057 ( BS 2871: Part 1 ) and many other standard including ISO 274. Fittings are also suitable for connecting low carbon steel, stainless steel and many types of flexible tube including cross linked polyethylene ( PE – X ) and polybutylene ( PB) with size compatible outside diameters.

Material Availability

Fittings are generally produced in brass, but to counteract problem of dezincification and meet certain water byelaw requirements they are also available in dezincification resistant ( DZR ) brass. Dezincification of ordinary brass may occurs under certain water supply conditions. The Pioneer DZR range of fittings can safely be used in there circumstances.

Connecting Thread

Generally fittings are supplied in BSP parallel thread, but taper threads are available against order.

For Connecting

Cut the tubes at right angle by tube cutter ensuring tube retain its shape and make tube contact with the tube stop in the body of fittings. Then tight the cap nut with the help of appropriate spanner.
For more details see our website www.pioneerfitting.com.

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Pneumatic Cylinders
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Pneumatic Cylinders

Pioneer offers standard double acting and single acting air cylinders, provided with adjustable cushioning at both the ends. These are available in bores of 16, 32, 40, 50, 63, 80, 100 & up to 300mm dia and in standard strokes of 25, 40, 50, 80, 100, 125, 160, 200, 300, 320, 400 & 500mm. Longer strokes are also available on request. Standard cylinder mountings like a front & rear flange, single ear clevis & double ear clevis, foot mounting, trunnion mounting & Y Type pin for piston rod. They provide the user a vide choice of mounting styles. Reed switches and clamps to suit the magnetic cylinders are also available. The cylinders are designed for low friction ensuring

Types

• Double Acting Pneumatic Cylinder
• Single Acting Pneumatic Cylinder
• Cylinder with mid locking arrangement
• Cylinder with variable stroke
• Self Reciprocating Cylinders
• Cylinders with magnetic reed switch sensing
• Non rotating Cylinders
• Double Piston Cylinders
• Hydro Pneumatic Cylinders
 • Series & Parallel Mounted Cylinders (for non-vibration & smooth travel application)
• Hydro Pneumatic Cylinders for force amplification

Technical Specifications

Size: Bore 16 MM to 300 MM
Stroke:10 MM to 1 Meter Mountings
• Leg Mounting
• Neck Mounting
• Rear / Front Trunnion Mounting
• Rear / Front Flange Mounting

For more details see our website www.pioneerfitting.com.

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Solenoid Valves
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Solenoid Valves

Solenoid valves and pneumatic valves available with below specifications
General Specifications
Types: 2/2 Way, 3/2 way.
Material of construction: Aluminium/Brass/SS-304/SS316/P.P./PTFE.
Media: Air/Gases/Liquid/Vacuum/Haz Chemicals.
• Weather Proof as per IP-67.
• Flame Proof as Per IS 2148-1981.
• Media: Dry or Lubricated Air/Inhert Gases/Water/Oil.
• Nominal Diameter: 8 to 50 mm.
• Material of construction: Aluminium/Brass/Steel(Optional).
• Internals: SS / Brass.
Technical Specifications
Direct Acting Range: 1/8” to 1”
Internal Pilot Type Range, External Pilot Type Range and Diaphragm operated Range: 1/8” to 3”.
 • Y - Type Angle Valve Range: 1/4” to 3”.
Pressure Range: Vacuum to 70 kg.
Operation: Normally Open/Normally Close.
Seat: NBR/VITON/NEOPRENE/TEFLON/EPDM/SILICON.
Temp: -40 degree c to 180 degree c.
Coil Encl: Fly leads/Terminal Box/Plug-in-Conn.
Coil Type: Size I/Size II.
Coil Voltage: o Size I - AC Volt- 12/24/48/60/110/220/380/440 V--6 W. o Size II - DC Volt-12/24/48/60/110/220V--8W.
Port Sizes: 1/4" bsp to 2" bsp.
Max Pressure: 40 kg/cm2.
Sealing Disc: Nitirile/Vition/Silicon (Optional).
Design: Pilot Operated/Poppet Type

Diaphragm Valves

Type:
2/2 Way Pilot Operated Diaphragm Valve. 
Note:
High temp & press valves will be made available on request.
For more details see our website www.pioneerfitting.com.

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Quick Release Couplings
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Quick Release Couplings

Pioneer quick release couplings are specifically designed to fulfill need for simple, positive coupler which is completely reliable and adaptable to a wide range of applications.

Operations
This works on simple push & pull principle. The plug when pushed into the socket automatically locks in, resulting in a positive and leak proof connection. This action simultaneously opens the valve and the fluid flow starts. To disconnect pull back the sleeve of the socket, the plug ejects out and the valve shuts off automatically.

Models
• QRC: Single Check valve.
Size:
1/8"BSP to 2"BSP
• QRC: Through type.
• QRC: Double Check Valve. Size: 1/8"BSP to 4"BSP 1, 2, 3, 4, 5, 6 etc.

SOCKET:
Male Male Female Hose Hose Female
PLUG:
Hose Male Female Male Female Hose

Material of Constructions:

BODY-
Carbon Steel Chrome plated / Brass / Stainless Steel 304 & 316.
SPRING-
Spring Steel / SS 304 / SS 316.
BALL-
Steel / SS 304 / SS 316
SEAL-
Standard Nitrile, Neoprine, Silicon and Viton on request.

PRESSURE:
• SINGLE CHECK VALVE: 0 - 500 PSI.
• DOUBLE CHECK VALVE: 0 - 4000 PSI.

TEMPERATURE:

• SINGLE CHECK VALVE AND: 0 - 900C - Standard Nitrile or Neoprine.
• DOUBLE CHECK VALVE: 0 - 2000C - Silicon or Viton.

APPLICATIONS:
Air , Water, Steam, Gases, Use in Fertilizers, Chemicals, Petrochemicals, Textiles Machineries, Machine Tools, Refineries and Pneumatics.

For more details see our website www.pioneerfitting.com.

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Air Control Units
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Air Control Units

Pioneer offers air control units include filters, regulators, lubricator and and combinations.

Filters: The incoming air is centrifugally cleansed for compressor carry over oil, liquid condensate and solid contamination such as pipe scale, etc. and drained our. The filter comes attached with semi-automatic drain mechanism & optional as auto drain mechanism. The semi-automatically drain mechanism allows the water to be discharged automatically when there is no pneumatic pressure.

Regulators:
Maintains required pressure in the systems.

Lubricators:
Oil can be mixed with the air for lubricating valves, cylinders & tools. Very fine control of oil delivery is possible by adjusting screw

For more details see our website www.pioneerfitting.com.

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Air Flow Control Valves
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Air Flow Control Valves

Air Flow Control Valves/Air Interlock Valves/Dip Interlock valves/Pressure Indicators :
Pioneer Industries has developed air fllow control valves which are used in Bottom Loading Tanker.
MOC of valve is as under
Aluminium forged body is high strong, hard, and rigid. (Optional: Brass Forged Body against order). Nickel plated body for good surface finishing & better aesthetic look.
M.O.C :
Stainless steel contact pad & spring, brass operating shaft, and aluminium end cap eliminates corrosion.
Thread Connection : 1/4” NPT Female pneumatic connection ports. O-Ring is suitable for -40° C temperature. Shaft wiper seal helps prevent contaminants from entering seal area. Universal Reversible mounting fits all API adaptors and vapor fittings for different height requirements and application. Rigid mounting extends valve life. Adjustable contact pad for different couplings and application. Can be installed as normally closed or normally open valve.
Operating Pressure :
can be operated at a maximum working pressure of 150 PSI ( 10.34 bar)
Testing Pressure :
this valve successfully tested at 225 PSI (15.51 bar) pressure.
Operating Temperature :
can be able to operate without leaking in the temperature range of -40°F to 150°F
Cycle Test :
this valve is successfully tested for 100,000 Cycles. lighter than other valves. Overall best field serviceability.
USEFUL IN:

1) API Bottom Loading Adaptor
2) API Vapor Recovery Adaptor
3) API Vapor Check Valve
4) Overfill detection/prevention system
5) Guard Bar Systems
6) Also can be used on its own for interlocking a vehicles brakes or controlling other pneumatic components.

For more details see our website www.pioneerfitting.com.

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Polyurethane Tubings
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Polyurethane Tubings

Poineer offer polyurethane tubings ( Tubes - PU, PE & PA and Tube Coiles) in different sizes & colors. Manufactured as per international standards & are manufactured from 98A shore hardness raw material.
Available in variours sizes like
• 4x 2.5
• 6 x 4
• 8 x 6
• 8 x 5.5
• 8 x 5
• 10 x 8
• 11 x 8
• 12 x 10
• 12 x 9
• 12 x 8
• 16 x 12.
Standard colour available are Blue, Yellow, Black, Red, Green, Orange, Milky White. Transparent and Metallic Silver.

For Coil Tube
Poineer offers PU & Nylon Coils with various type of fittings available in 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 & 15 Mtr. Lenght. These are the perfect replacement over the standard wire braided hoses used.

For more details see our website www.pioneerfitting.com.

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Tube Cutters
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Tube Cutters

We offer various types of tube cutters are used based on type of scales in the tube & size of the tubes.
Applications
This tool is designed to permit correct right angle cutting of plastic tubes (nylon, polyethylene, soft rubber, polypropylene, etc) of external diameters 4mm to 14mm ( 1/8" to 1/2") inclusive.
Replacement blades are available

- Part No: 25190. A spring maintains the cutter in the closed position and stops the cut tube being accidentally damaged.
For Cutting:
Nylon tube, Plastic tube, Polyethylene tube, Soft rubber tube, Braided polyethylene tube.
From:
4mm dia upto 14mm dia. (1/8" to 1/2").

For more details see our website www.pioneerfitting.com.

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