P. L. Forging Private Limited

P.L Forgings Pvt. Ltd. is a leading India based steel forging manufacturer specializing in various grades of stainless steel forging, alloy steel forging & carbon steel forging. A loop list of satisfied customers have helped us to establish a strong market goodwill and achieve exponential growth.

We offer a wide range of quality products such as stainless steel forging, alloy steel forging & carbon steel forging that are manufactured with proper planning to ensure their timely deliveries. A team of skilled and trained personnel supervise our entire gamut of forging and machining processes. Manufactured in adherence to leading regulatory standards, the products like stainless steel forging, alloy steel forging & carbon steel forging we manufacture are fabricated to the highest levels of precision and accuracy.

Innovation & dedication to quality has always been the hallmarks of our business philosophy. We are dedicated to providing our customers with complete satisfaction through a firm commitment to quality and excellence throughout our operations.

Our wide ranging experience in manufacturing & expertise spanning several industries makes us ideally suited to respond to the diverse needs of customers. We have the capability to undertake the design and development of mechanical components to cater to the changing needs of customers. We meet the unique application demands of our customers with our high quality range of products.

Some of the strengths that make us and ideal partner to our customers are

• Cutting-edge production unit with leading edge technologies and equipment
• Wide gamut of products built in adherence to leading standards
• Adequate warehousing facilities for stocking of products
• Superior logistics support ensuring timely & safe delivery of products
• Speedy turn around times in production
• Competitive pricing policy.

Innovation and improvement is initiated on a sustained basis at P.L Forgings Pvt. Ltd. As part of our efforts to upgrade our facilities, we have also incorporated cutting edge technologies such as in-house heat treatment facilities, normalizing furnaces as well as chemical and physical testing laboratories. This has enhanced our capabilities to offer our customers with innovative products on a consistent basis and cater to their most demanding custom requirements.

At P.L Forgings Pvt. Ltd. our experience of serving diverse industries with high quality products has enriched our expertise over the years. We have the capability to design and engineer a superior range of products catering to diverse application requirements of various industries. As part of our endeavour to provide our customers with superior products, we constantly enrich our expertise through innovation and up-gradation.

• Wide gamut of products built in adherence to leading standards.
• Adequate warehousing facilities for stocking of products.
• Superior logistics support ensuring timely & safe delivery of products.
• Speedy turn around times in production.
• Competitive pricing policy.

All materials are procured with the manufacturers test certificate and tested to confirm the chemical / metallurgical properties including hardness. Most commonly processed materials are 20MnCr5 (AISI 5120), 16MnCr5, 35CrMn5, 16CrNi4 (AISI 3115), 19CrNi5, 18NiCrMo5 (8620H or 4320H), SAE 4140, 32CrMo4, EN43BCr, Fe 510D, C 1045, S45C8, S45C, Medium or Low Carbon Steel, SS304, SS316, Stainless Steel etc.

The Drop Hammer Lines are equipped with necessary quality control equipment and stage inspection as per Control Plan is carried out at regular intervals.

We are highly conscious of the critical areas where our products are used. Thus, our quality control works inseparably with our production unit and is responsible for product quality. We have a central documentation cell to record the history of each product, along with evidential test results, stage inspection reports, manufacturer's test certificates which are compiled into a data book.

We have a fully equipped chemical testing lab for carrying out accurate quantitative analysis of common elements like C, Mn, Si, S, P, Cr, Ni, Mo etc. Mechanical Properties like Tensile Strength, Yield Strength, Reduction of Area, % Elongation, Charpy Test is also provided for individual heat from qualified independent laboratories.

Crack Detection/NDT of individual forging is carried out by Magnetic Crack detection machine, where specified by the customer. Ultrasonic testing if required, can be provided from a third party lab.

Testing:

As per the quality norms, raw material is fully tested for surface and internal cracks at the company in house metallurgical and chemical laboratory which includes BHN Hardness Testers, Tensile Testing Carbon Sulphur Apparatus, Jomiy Test Apparatus, Micro Structure etc.
After the laboratory gives O.K. status colour coding is done on each and every bar as per established colour codes and material is passed to the cutting department. Cutting of the material is done through Heavy Presses, Hacksaws and Billet Shearing machine (5'') capacity.