This is the pride of PML. It houses state-of-the-art technology, Computer Aided Design (CAD) workstations to upgrade existing technology and develop breakthroughs. The main activity of the technocrat teams at R & D include designing & developing new products, specifying raw material and tolerances, prototype manufacturing and testing, improve quality and evolving new techniques to enhance efficiency in order to keep the company abreast of international technological developments.
Our Milestones
2005 - Launched first smallest Capacity compressor Less Blow Moulding Machine.
2004 - Comapny has established presence more than 18 countries in globe.
2003 - Lauched Three Colour Marble Effect Injection Moulding Machine.
1986 - Launched first Double Colour Marble Effect Injection Moulding Machine - Specially for Household Products.
Aim / Vision / Mission
Company's motto is to provide user friendly latest technology machines in low cost budget which can compete to International standards.
Management
Polymechplast’s Management Team has industry experience that spans decades and proven track record of excellence. The Management team forms the tactical vision for the company, research & development strategy, quality standards, and business growth opportunities.
Polymechplast’s Management Team is supported by a staff of highly skilled personnel, sales, marketing and finance professionals dedicated to mission of attaining excellence in every facet of business and total customer satisfaction.
The depth of experienced personnel helps the management to formulate far-sighted business decisions regarding how to compete in today’s stiff competition.
The Management Team adopts proactive approach and believes that accountability should rest with the individual. Polymechplast’s Management Team plays a pivotal role in forming strategic alliances with clients.
Quality Policy / Processes
Company has obtained ISO 9001 - 2000 Certification for Excellence in Quality Standards.
The company is aware of the global competition prevailing today in this open economy. It also realize the facts that only quality plays a vital role in marketing the products and that is why it has been a market leader today. Stringent quality control measures are enforced at all stages to achieve near zero defect. These include a wide range of tests such as chemical and ultrasonic tests during various stages of production and vendor inspection. Proactive efforts are directed towards determining customers' requirement and achieving all-round customer satisfaction. A high level of quality consciousness is ensured at all levels. This is primarily achieved through constant monitoring, high attention to complaint resolution, online communication and information exchange at various levels. It is through this commitment to quality that total customer satisfaction is achieved.
People
A pool of expertise ::..
PML’s strong human resource bank enables it to meet the demands of custom-ers in India and abroad. It is headed by a board of experienced directors and is managed by a team of professionals in both the management and technical cadres. It imparts professional training to talented youngsters who are mostly recruited from premium institutions through campus interviews. The company’s regular training programme have helped in producing highly capable productive personnel to contribute to its growth and goodwill.
The industrial atmosphere at the works is congenial and harmonious. The company keeps on organizing training, seminar and workshops for self-development for the employees at all levels to create an atmosphere of mutual trust and high degree of motivation. These moves are aimed at bringing sharper accountability and greater focus on performance.
PML encourages individuals to go beyond the scope of work, undertake volun-tary projects that enable them to learn and contribute innovative ideas in meeting goals of the company.
Our Presence
Polymechplast Machines Ltd. has achieved global reputation for performance, excellence and higher product efficiencies. Our products are exported to countries like Brazil, Guena, Ghana, Nigeria, Ehtopia, Uganada, Kenya, Tanzania, Zambia, Nambia, Dubai, Mauritius, Russia, Nepal, Bangladesh, Srilanka, Malaysia.
Strengths / Manufacturing
Hi-Precision through Hi-Technology ::..
Interchangeability of components is what sets the company a class apart. When it comes to manufacturing sophisticated critical components, interchangeability of parts is achived through precision engineering. All critical components are manufactured using CNC systems to ensure hi-precision.
Support
Company has its Branch Offices at India’s Metro cities like Mumbai, Delhi and Kolkatta with well equipped team of engineers & necessary spares to look after the pre-sales activities who are attending the enquiries of the area, promoting the products, exploring the new business and taking care of customers requirement of the respective region by providing complete guidance after detailed study of the customer’s application so as to suit the requirement of customers satisfactorily about their exact need of the machines along with necessary ancillaries.
For After Sales Services, Company has Customer Care Department with a expert team of service engineers who are closely looking after the requirement of the customers, need of the worned out spare parts, attending the service calls, complaints and providing satisfactory services round the clock to all our customers with the help of the branch offices. Customer Care Department is also looking after commissioning and installation of the machines at customer’s site.
Company offers training to the customer's personnel at Vadodara works during assembly and testing stage of the ordered machines for smooth operation of the machines at customer’s plant.
In specific cases, request for extensive training of customer's personnel at their premises can also be arranged.
Our technical team is eveready to assist customers call over phone, fax or e-mail on any problems related to the machine operation or maintenance point of view.
Our customer support personnel regularly visit the customer-sites for routine check up of the machine performance and advise customer suitably to carry out preventive measures to avoid break-downs.
A special expert team of service engineers is always ready to proceed to any location in India and world over.
Processing Tips
Explanation of Terms Used :
Closing Speed ::.. The speed at which mould gets closed, controlled flow by electroproportional valve/pressure relief valve.
Opening Speed ::.. The speed at which the mould gets opens is controlled flow by Electropro-portional valve/pressure relief valve.
Slow-Fast-Slow ::.. The Slow movement of mould during opening and closing at beginning and end of stroke is known as slow. This action controlled by electropropotional valve/pressure relief valve setting through PLC.
Locking Force ::.. The force at which the two mould plates are held together during injection. Locking force depends on the injection pressure and projected area of the article.
Melt Temperature ::.. It is measured by thermocouples situated in the wall of the injection chamber and barrel. This controlled by PID type temperature controllers. It should be borne in mind that the temperature indicated is not that of the material but of the barrel and hence it is only a comparative value. Temperature controller is incorporated in PLC.
Injection Pressure ::.. This is the pressure required to inject the plasticised material Into the mould. It can be varied from material to material, mould to mould and the temperatures being processed. The maximum pressure available will depend on the capacity of the barrel head being used.(standard, medium and low pressure).
Injection Speed ::.. It is the rate at which the plasticised material can be injected into the mould, and can be varied by the proportional Valve to inject the material at low pressure at the end of stroke. It can be controlled through PLC system.
Reduced Injection Pressure ::.. It is required to hold the molded material at a lower pressure after injection has been completed. It is regulated by proportional valve/pressure relief valve and PLC setting.
Injection Period ::.. It is the period during which plasticised material is being injected in the mold.
Screw Refill ::.. For refilling, the pre-plasticising screw is rotated by the hydraulic motor. This conveys the plasticised material in barrel head and screw. The unit will travel back due to accumulated material it presses in the barrel head. This unit will travel back until the proxy/limit switch PS3A/LS3A is activated, which determines the refilling stroke. The screw speed during refill can be infinitely varied to the maximum RPM by electroproportional valve/pressure relief valve and PLC control.
Cooling Period ::.. It can be set by cooling timer according to the requirement of the molded article. During this period, the screw refilling starts and the molded article solidifies in the mold.
Suck Back ::.. To prevent nozzle drooling during cooling time, this system is Provided. As soon as cooling time is over suck back action will start and screw will be pulled back till proxy/limit switch PS3B/LS3B is activated.
Delay Cycle ::.. It is the time between two consecutive cycles when machine is running in fully automatic mode. This time can be set by adjusting delay cycle timer. Usually during this period molded article gets ejected from mould automatically.
Network
Strong Servicing & Marketing Base :
Company’s Head Office and Works is situated at Vadodara – a well known Industrial city of India with a network of Branch Offices at India’s prime cities like Mumbai, Delhi and Kolkatta with complete team of engineers to fulfill and assist buyers in techno-commercial and after sales services aspects. The offices are equipped with requisite spares to save into costly down time.
Testing Facilities
This is the pride of PML. It houses state-of-the-art technology, Computer Aided Design (CAD) workstations to upgrade existing technology and develop breakthroughs. The main activity of the technocrat teams at R & D include designing & developing new products, specifying raw material and tolerances, prototype manufacturing and testing, improve quality and evolving new techniques to enhance efficiency in order to keep the company abreast of international technological developments.
Achievements
2005
Launched first smallest Capacity compressor Less Blow Moulding Machine.
2004
Comapny has established presence more than 18 countries in globe.
2003
Lauched Three Colour Marble Effect Injection Moulding Machine.
1987
Lauched Smallest Screw Type fully Automatic Injection Moulding Machines.
1986
Launched first Double Colour Marble Effect Injection Moulding Machine - Specially for Household Products.
Team / Manpower
Polymechplast’s Management Team has industry experience that spans decades and proven track record of excellence. The Management team forms the tactical vision for the company, research & development strategy, quality standards, and business growth opportunities.
Polymechplast’s Management Team is supported by a staff of highly skilled personnel, sales, marketing and finance professionals dedicated to mission of attaining excellence in every facet of business and total customer satisfaction.
The depth of experienced personnel helps the management to formulate far-sighted business decisions regarding how to compete in today’s stiff competition.
The Management Team adopts proactive approach and believes that accountability should rest with the individual. Polymechplast’s Management Team plays a pivotal role in forming strategic alliances with clients.
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