Granulation Plant

Multi mill is a self contained portable unit useful for high speed granulating, pulverising, mixing, shredding and chopping, etc. , of a wide range of wet and dry materials without special attachments.

 

as compared to the four common principles of size reduction i. E. Grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

 

flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise.

 

 special features:

 

• all contact parts are made out of ss304 quality material ( ss316 quality is optional )
• sieves available in sizes of 0. 5 to 12mm hole dia
• 12 nos. Beaters with knife edges and impact edges & 02 nos. Scrapper blades.
• in gmp model complete body cladded with ss304 and polished to the matt finish & in standard model excluding product contact parts, all other parts made out of c. I. Or m. S. And painted.
• higher output with process uniformity.
• all contact parts can easily be dismantled and cleaned for change of product.
• wide range of ss perforated screens available
• reversible direction of blade rotation
• different size of screen / speed / number of blade / direction of rotation of blade can be selected
• beaters and scrapper blades made in stainless steel can be easily dismantled and cleaned
• cylindrical screen for continuous output
• mill with motor, electrical switchgear along with pillar are mounted on a base plate with castors for mobility
• flame proof electrical motor can be incorporated.
• designed for continuous operation
• widely used for wet and dry granulation, pulverization, etc.
• d. O. L. Starter provided with reversible switch.
• extra sieves available in sizes of 0. 5 to 12 mm hole dia. Made out of ss304 / ss316.
• pharmaceuticals, chemicals, cosmetics, ceramics, colours, dyestuff, food products, pesticides, fertilizers, spices, detergents, insecticides, plastics and resins industries.

 

PEW’s Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm.

Standard Processing Duration  
Dry Mixing approx    3 - 5 Mins 
Wet Mixing approx    5 - 10 Mins 
Wet Granulation approx    5 - 10 Mins 
Discharge approx    1-15 Mins 
Above time may vary from material to material.

 
RMG Improved Processing  

•  Uniform distribution of all formulation        ingredients. 

•  Short mixing and granulation time. 

•  Useful working capacity of upto 80% to 40% of bowl volume. 

•  Uniform granules by gentle processing. 

•  Wide range of applications. 

•   Easy scale up & Scale down between machine sizes. 

•   Bowl shape design to have no dead spaces. 

PEW’s Mixer Granulator can be offered in 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D or pilot plants. The process parameters derived in the Lab/Pilot scaled up into production machines. These machines can also be offered with PLC'S.

 

Capacity:

Standard models range from 50, 100, 150, 250, 400, 600, 1000 Ltr

The Cage Blenders system is a fourth Generator system designed as an integral cycle system from formulation to utilisation. It involves mixing and batch identification of the product during intermediate steps inside the same hermetically sealed container. This system allows that the cGMP. is followed as closely as possible (no cross contamination, no position of the environment)

Salient Features

I) S.S.BINS

• The material of construction will be SS-304/SS 316.
• The bins are stackable one over the other and shall have complete stability.
• The bins can be lifted stacked and transported by Fork Lift Trucks.
• The charging hole with cover is provided on top with quick opening & closing arrangement.
• Each bin has a built-in butterfly valve 200 mm dia at the bottom suitable for powder discharge.
• The bins are highly polished from inside & outside.

(II) The Cage

• A MS/SS Fabricated structures with 1 shaft mounted on bearing housing, it is coupled to the drive consisting of motor and gear box as per the requirement.
• Manual inching arrangements to bring the cage in position is provided.
• The provision of locking arrangement for the door & clamping of bins firmly is completely tool proof.
• A suitable fencing around the cage is provided with an entry point for the fork list. A limit switch is incorporated in the electrical circuit to prevent the operation of the cage when the door is open.

Capacity:

Standard models range from 100,250,500,750,1000,1500,2000,3000 to 5000 Ltrs