Industrial Blenders

Overview :

The "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container.

Design Highlights :

• In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium.Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules.
• Suitable for dry mixing of products in powder form.
• The "V" shape gives sufficient continuous movement to the granules, result in good quality.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Particle size reduction is minimized due to the absence of any moving blades. The shape of blender body results in a near
  complete discharge of product material, clearly an added advantage over horizontal blender.
• The V-blender is good for blending dry powders and granulated products.
• Internal attachments like lump breakers and liquid dispensers widen the applications of this blender.

Capacity:

Standard Models range from 100, 250, 500, 750, 1000, 1500, 2000, 3000, 5000 Ltrs

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SPECIAL FEATURE :

• Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, resulting in good quality.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & colored in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.
• It is a slow speed blender and has a removable baffle mounted through a rectangular openable lid.
• Capacity available in 100 ltrs. To 5000 ltrs. & 3 to 5 ltrs for R & D models.
• Limit switch is provided for operator's safety. 

OPTIONAL (Will be provided on extra cost on your demand ) :

• Contact parts made out of SS316 instead of SS304.
• Flame proof drive motor along with flame proof starter.
• Vacuum Loading facility for material charging.
• Cylindrical container with cone for material charging.

Capacity

Standard models range from 100,250,500,750,1000,1500,2000,3000 to 5000  Ltrs

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximately two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SPECIAL FEATURES

• The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, result in good quality.
• All contact parts are made out of SS304/SS316 or SS316 L quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Inching facility for stirrer for discharge of material.
• Discharge height can be adjusted, if confirm with order.
• Operating panel provided for safe operation of blender.
• Centrally located material discharge valve. ( Butterfly / Sliding Valve )
• Dust proof top cover with window provided.
• General structure completely made out of mild steel and painted in Standard Model & the same is cladded with SS304 in GMP model.
• Safety Guards and Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
• Legs made out of MS and painted in Standard Model & same will be cladded with SS304 in GMP Model.
• Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor.

•  Three phase indication facility.

•  D.O.L. starter for on-off operation of motor.

•  Emergency stop provided in panel.

•  Digital timer for batch time setting.

•  Ampere meter to indicate load of motor in ampere.

•  Inching push button with selector switch for inching operation during discharge of material.

Capacity:

Standard models range from 100, 250, 500, 750, 1000, 1500, 2000, 3000 to 5000 Ltrs

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Salient Features of Double Cone Blenders :

• The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
• All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
• Maximum care has been taken to ensure safe operation of Double Cone Blender.
• Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
• Two nos. of safety rods will be provided at back side. ( One LH side & one RH side )
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 04 nos. of fixed baffles with mirror polished provided inside the cone.
• Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts of the Double Cone Blender are covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts of the Double Cone Blender are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
• All safety guards & covers made out of SS304 in GMP Model of Double Cone Blender.
• Hand wheel will be provided for manual tilting of cone.
• Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Capacity:

Standard models range from 100, 250, 500, 750, 1000, 1500, 2000, 3000 to 5000 Ltrs

Product Description :

1) Materials: Carbon steel, stainless steel

2) Batch capacity: 100 kg 10,000 kg

3) Single screw

4) Small amount of liquid can be atomized and sprayed

This series mixer is asymmetrically cantilevered with single helix. The helix will make self-rotation and the screw arm will revolve to complete convection, cutting and diffusing to achieve the purpose of mixing.

It can be applied in the mixture, reaction, drying and cooling of powder to powder (S-S), powder to liquid (S-L), and liquid to liquid (L-L) in the chemical, medicine, pesticide, dye, petroleum, metallurgy and construction material fields.