Pharma Granulation

• Variable Air handling equipments from the basic, compact pre-filter and heater to the system
• These equipments provide complete control of the condition of the processing air
• Uniform drying and reduction in drying time.
• Involves low labor input. 
• To prevent any fine dust to pass through the product, the atmospheric inlet air is filtered by means of single / multi stage filters of 20 microns. 
• Steam Coil made out of 1" dia. SS 304/316 finned tube
  
• The steam coil is specially designed to get pressure of around 3-4kg./cm^2 (working pressure 3 kg/cm^2)
• A digital temperature indicator cum controller enables in indicating the inlet and outlet air temperature as well as to control the present inlet air temperature 
• To control the inlet and outlet air flow air suction and discharge dampers are provided 
• To prevent static charge in the machine, an explosion safety flap of adequate capacity at the rear end of the dryer and an positive earthing point timer is provided that sets the process time cutting off the motor supply after pre-set time period.

CAPACITY

High Efficiency and Intelligent Film Coating Technique

The PEW’s new Autocoater is advanced high efficiency automated coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film coating of tablets, Pills and candies with organic film, sugar film etc.

Working principle of autocoater
The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the control of PLC.

New Design Features

• Automated process Technique for coating.
• Conforms to cGMP Norms.
• All the product contact parts are made from Stainless Steel corresponding to AISI 316
• Non-contact parts and outer surfaces made from Stainless Steel corresponding to AISI 304.
• Flexible batch operations
• Perforated Pan with closed air inlet and exhaust plenum.
• Product protective handling to prevent chipping of tablets.
• All doors, safety guards and covers are provided with a suitable food grade seals
• Complete separation of production and technical area
• Complete automatic advanced PLC Controls with MMI touch Screen.
• Extremely user friendly software and operation through PLC
• Excellent mixing and tumbling by special design of baffles
• Outlet Exhaust Blower with wet Scrubber for Treatment of exhaust air for pollution free.
• Double scan inside SS 304 and outside powder coated Inlet AHU (air handler unit) with pre filter, final filter, HEPA filter and heat exchanger.
• Peristaltic pumps with variable drive so as to give controls dosage of the spray guns.
• A.C. frequency drive/ variable drive for PAN speed.
• Solution holding tank with pneumatic stirrer for thorough mixing of solvent.
• Advanced CIP System for washing
• Explosion proof motor
• Option for dehumidify fire in inlet air handler.

Our range of tablet coating pans is extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tablet coating pan are available in standard and GMP model with SS 304 or 316 contact parts.

Features:

• The complete drive unit is enclosed in a sturdy cabinet
• Hot air blower with flexible SS Pipe heaters are provided with thermostat control for fast drying

eaters are interlocked with the blower motor therefore unless the blower is on, heater does not start.

Types of Model:

Standard models range from 12", 24", 30", 36", 48", 60" to 72" inche

Vibro sifters are circular gyratory screens used to separate mass composition of solids, liquid from solid and for gradation of materials as per particle sizes Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The angle of lead of the lower weight to the upper weight provides variable screening pattern & output.

Salient features

Available in standard and GMP models with contact parts in stainless steel 304 or 316 quality. Portable unit with higher output

Double and triple deck unit with different screens can be provided Easy to dismantle for cleaning screens. Noiseless, maintenance free unit

Types of Models:

Standard Models range from 20" dia, 30" dia, 48" dia inche

• Easy to operate and clean.
• Totally closed operation to avoid dusting.
• Connect with granulator for continuous discharge.
• Easy to clamp with fluid bed dryer bowl.
• MOC SS 304/3I6.

We are amongst the reputed manufacturers and suppliers of IPC containers and bins. The use of IPC minimizes the overall amount of handling that occurs in a manufacturing process and other such process. Available in different capacities ranging from 25 liters to 1500 liters, these containers offer many benefits including automation capability and dust free product transfer.

Salient Features :

• It helps to control containment and cross contamination
• Provided with butterfly valve for discharge
• Personal safety
• Effective process & unit operation feed
• Reduction in segregation

The principle of vaccum transfer has been proven to be a "better way" to move many types of material and a giant step over manual handling. The technology exists for moving virtually any material that can be pulled through a hose or tube.

A unique adaptation of vaccum transfer is "direct charge blender loading, " when a vaccum tight process vessel becomes the primary vaccum receiver for material being charged into it.

Swivelling movement of lifting arm

Capacity 50-1000 Kgs.

Lift height 1000 mm to 3000 mm

Salient Features:

• cGMP compliant model
• Automatic / Manual operations.
• Hydraullic/Electromechanical lifting arrangement
• Can be integrated to downstream/upstream units PLC