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Home » What We Offer » CIP- WIP- Bunker Washing System

CIP- WIP- Bunker Washing System

 CIP-WIP System
Bunker CIP - WIP Washing System


Octagonal Blender


Octagonal Blender


BLENDERS - OCTAGONAL / DOUBLE CONE / “V” Shape:

Effective & uniform process of mixing, lubricating & blending of dry powder & granules

Application & Process:

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries

It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The blender is provided with different type of mixing drums like; Octagonal Blender, Double Cone Blender and “V” Shape Blender.

The material is loaded into the blender drum. The blender tumbles and the material in the vessel spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

 



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Movable Hoist


Movable Hoist


MOVEABLE HOIST / LIFTER:

Easy Moveable Loading, Unloading & Conveying process.

Application & Process:

 

The Moveable Host is use for transfer the material dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowl, Load powder in to hopper of tablet press, Load tablet in to hopper of blister pack & Coating Machine and online sifting and milling as well as container one room to another room.. 

 

The Drum Lifter consists of a main frame made of machined alloy steels. This flat make a “C” type basic structure. It is perfect in geometry and accuracy in terms of inside sliding width. Inside there is a carriage which runs on the rollers. These rollers run on ball bearings and are having a locking rim which allows rollers to glide smoothly inside the main frame and in straight line only. The load which is carried by the carriage moves upward without any bending or tilting. Rollers are made up of alloy steel having ball bearings and special rubber oil seal. The Structure is completely cladded/ Covered by S.S.304 Sheets completely covering the structure and argon welded to avoid any screws for the cladding.

This entire structure is supported at both the ends by moveable trolley mounting structure for easy mobility. Inside the main frame there is a hydraulic cylinder which lifts or lowers the pulley to which the carriage is connected. Hydraulic cylinder is actuated by double solenoid valve which can make it move upward and downward. One can raise lower or stop the load at desired position. Hydraulic cylinder is also having a flow control valve which controls the linear speed of the load.. There is a limit switch at the lower and upper ends which determines the endpoints for the lift and that can be set by the user as per their requirements. On the front side there is rubber /nylon sandwiched belt which is PVC coated on both sides and it covers the front side completely as the carriage moves upward or downward side. Thus entire hoist is covered from all sides allowing no tablet dust to enter inside. The hoist will have power pack kept on the service floor and hydraulic tubes will come through the main housing internally.

SALIENT FEATURES:

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Capacity available 30 Kg to 300 Kg.
  • Fully automatic system, with hydraulic lifting arrangement for quick and easy handling & conveying.
  • Limit switches are provided to stop the hydraulic drive when the stroke is competed.
  • The hoist working height is suitable for 6 feet for door.

 



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Elevating De Duster

Elevating De Duster


ELEVATING DE-DUSTER (uphill) Model PDD 250E GMP Model

PRISM Elevating De Duster machine offers the tablets highest possible effective de dusting by using vibratory effect. As the tablets enter in centre of perforated plate from directly Tablet Press then they are gently vibrated and the tablet to move forward, turning and rotating along the spiral path of perforated plate to outer peripheries. This removes the layer of surface dust and edges of tablet. The dust is collected by a dust extraction system through a hose pipe spigot connection and the tablet fall into the container.

SALIENT FEATURES: 

  • CGMP Model with all contact parts SS 316 quality.
  • Geometrically designed tablet route to ensure remove dust and burrs.
  • Easy to install with all types of Tablet Press with inline metal detector.
  • Adjustable height.
  • Easy and simple dismantle for cleaning of all contact parts.
  • All seals in powder contact area are supplied in food grade nontoxic white rubber or white silicon rubber.
  • The stand is made from stainless steel whose height is adjustable for charging height (discharge from Tab letting machine) from 700 to 850 mm.

 

 



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Bin Blender


Bin Blender


Item Code: PBB

Prism Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, Food Industries, ceramics, pesticide, plastics and other Allied industries of Dry Powder. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The blender is provided with different type of mixing drums like; Octagonal Blender, Double Cone Blender, “V” Shape Blender and Bin Blender.

The material is loaded into the blender drum. The blender tumbles and the material in the vessel spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

The Octagonal / Double Cone / “V” Shape Blender consists of product mixing drum. A drum fitted with both ends by hub shafts which is given support on pillow block bearing. The complete drum assembly mounted on “A” Type fabricated structure which is SS 304 quality cladded. The drive unit consisting of motor, reduction gear box, chain coupling & control panel. The mixing drum is fitted with baffles for uniform mixing and breaking of lumps.

Conta / Bin / Cage Blenders or Container tumblers are used mainly for blending of dry powders for tablet production and capsule, which facilitates better flow for tablets and capsules. This is a closed contained, totally dust free single step transfer system. It can handle more than one size of container tumblers. In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending. This same container after blending raised over the tablet press for unloading in to the tablet press hoppers.



Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Production Capacity: 1 Kg to 250 Kg
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


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Paste Kettel With Stirrer


Paste Kettel With Stirrer


Item Code: PPMPasteKettle

Prism(R) paste ettle unit is ideal for making paste/starch solution for making granulation for tabletting.

The kettle is provided with electric heated or steam heated or Thermic oil heated and jacked by 50 mm glass wool with SS 304 cladding. The entire unit completely made from SS 304 and all contact parts made from SS 316/SS 304 quality. The kettle is mounted on SS structure with pillow block and having arrangement for tilting with gear box and hand wheel for unloading.

The control panel is fitted with inlet temperature indicator of heating media and timer.

  • Design as per stringent cGMP requirements. 
  • All contact parts SS 316/SS 304.
  • Electric heated / steam heated / Thermic oil heated.
  • AC frequency drive for stirrer.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


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Clean in Place

Clean in Place


Item Code: PPMCIP

The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.

 

We have two type of CIP/ WIP system. One is Trolley Mounted CIP system with controls and second is complete

closed CIP/ WIP system for washing of IBC Bin.

 

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water and which are connected with supply pipe in the manufacturing area and near the machine. Also high pressure pump is mounted and inter connected with all above and PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

 

The closed bin washing system has washing cabinet/ Room with above CIP/WIP system and there are no. of spray nozzle for inner wash and outer wash. In this system IBC Bin will carry to wash inside the WIP system.

 

SALIENT FEATURES

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work.
  • Capacity is designed to accordingly as per customer requirement
  • The Clean-In-Place Systems can be provide reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions.
  • The washing process consists of several cycles in which rinsing material is recycled through the vessels, pumps, valves and other process equipment in the flow system.
  • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
  • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
  • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



Wash in Place


Wash in Place


Item Code: PPMWIP
 The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.

 

We have two type of CIP/ WIP system. One is Trolley Mounted CIP system with controls and second is complete

closed CIP/ WIP system for washing of IBC Bin.

 

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water and which are connected with supply pipe in the manufacturing area and near the machine. Also high pressure pump is mounted and inter connected with all above and PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

 

The closed bin washing system has washing cabinet/ Room with above CIP/WIP system and there are no. of spray nozzle for inner wash and outer wash. In this system IBC Bin will carry to wash inside the WIP system.

 

SALIENT FEATURES

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work.
  • Capacity is designed to accordingly as per customer requirement
  • The Clean-In-Place Systems can be provide reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions.
  • The washing process consists of several cycles in which rinsing material is recycled through the vessels, pumps, valves and other process equipment in the flow system.
  • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
  • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
  • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



Closed Bin Washing system


Closed Bin Washing system


Item Code: PPMCL

The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.

 

We have two type of CIP/ WIP system. One is Trolley Mounted CIP system with controls and second is complete

closed CIP/ WIP system for washing of IBC Bin.

 

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water and which are connected with supply pipe in the manufacturing area and near the machine. Also high pressure pump is mounted and inter connected with all above and PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

 

The closed bin washing system has washing cabinet/ Room with above CIP/WIP system and there are no. of spray nozzle for inner wash and outer wash. In this system IBC Bin will carry to wash inside the WIP system.

 

SALIENT FEATURES

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work.
  • Capacity is designed to accordingly as per customer requirement
  • The Clean-In-Place Systems can be provide reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions.
  • The washing process consists of several cycles in which rinsing material is recycled through the vessels, pumps, valves and other process equipment in the flow system.
  • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
  • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
  • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



Bunker CIP - WIP Washing System

Bunker CIP - WIP Washing System


Item Code: PPMBW

The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.

 

We have two type of CIP/ WIP system. One is Trolley Mounted CIP system with controls and second is complete

closed CIP/ WIP system for washing of IBC Bin.

 

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water and which are connected with supply pipe in the manufacturing area and near the machine. Also high pressure pump is mounted and inter connected with all above and PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

 

The closed bin washing system has washing cabinet/ Room with above CIP/WIP system and there are no. of spray nozzle for inner wash and outer wash. In this system IBC Bin will carry to wash inside the WIP system.

 

SALIENT FEATURES

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work.
  • Capacity is designed to accordingly as per customer requirement
  • The Clean-In-Place Systems can be provide reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions.
  • The washing process consists of several cycles in which rinsing material is recycled through the vessels, pumps, valves and other process equipment in the flow system.
  • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
  • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
  • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



CIP System


CIP System


Item Code: PPCIP

 The CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, 

  High shear Mixer, Blender, Auto Coater and IBC Bin.

We have two type of CIP/ WIP system. One is Trolley Mounted CIP system with controls and second is complete

closed CIP/ WIP system for washing of IBC Bin.

The Trolley mounted system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water and which are connected with supply pipe in the manufacturing area and near the machine. Also high pressure pump is mounted and inter connected with all above and PLC based controls system is mounted on the trolley for automatic washing cycle on time base. The pump outlet is connected with spray ball of the machine. The automatic washing cycle data loaded in the PLC through HMI and PLC system will wash the machine accordingly by spray ball.

 

  • The closed bin washing system has washing cabinet/ Room with above CIP/WIP system and there are no. of spray nozzle for inner wash and outer wash. In this system IBC Bin will carry to wash inside the WIP system.Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


Request for Quotation





Contact Us

Mr. Dilip Patidar (Partner)
Plot No. 3713, Phase - 4, G. I. D. C., Vatva
Ahmedabad, Gujarat - 382 445, India
Telephone:+(91)-(79)-29095204



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