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Bead Mill /SAND BILL : Super fine grinding & size reduction process APPLICATION PROCESS:
The bead mill/ sand mills are widely used in pint, ink, chemicals, Agro chemical and coating industries for size reduction and dispersing of pigments in liquid, Particle size reduction up to 2 microns re possible in a single pass.
The ancestor of the Modern Pressurized Horizontal Sand Mill is Bead Mill. The working principle of bead mill is feed to be processed is pressurized pumped from the bottom of the mill into the milling chamber which is filled with grinding media .The grinding media is agitated by number of impellers which are fitted on a lengthy drive shaft. The complete impeller assembly is rotate on high speed and creates pressurized movement of grinding material and on feed. As the material moves upwards it is subjected to high hydraulic & shearing forces between the grinding media which results in fine grinding of the material. This material then passes through the micron gap disc which separates the media from the process material. All mills are provided with a mechanical seal with hydraulic pressure and jacket arrangement for cooling the material in the grinding chamber.
SALIENT FEATURES:
v Designed as per cGMP – Current Good Manufacturing Practices & Non GMP STANDARD Model. v Contact parts in AISI 316 OR AISI 304 as desired by customer. v A very large no. of small balls could be crowded together to do a superior grinding / milling of product as compared to just a few large balls with smaller no. of contact points. v The work is done primarily by shear on the solids of the slurry following through the spacers in the beads as the solid particle in the slurry and the beads move past each other at different velocities. v Available in 50 kg to 1000 kg capacity. v Vertical and integrated design of grinding mechanism, feed pump and electric controlled box make the mill ideal for easy operations and space saving. v The circulating cooling system effectively maintains the optimal operating temperature v Feed pump is equipped with inverter controlled transmission motor to achieve the best materials feeding v With advancement of metallurgy & mechanical seal technologies the horizontal mills were developed which turned out to be more efficient because of mechanical advantages. |
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The disintegrating milling machine (for partition/cutting of dry leaf & stem) is designed for high speed milling, cutting, grinding and pulverizing of hard particles, herbal, dry and wet material milling and especially suitable for herbal products.
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CONE MILL: Uniform size reduction process Application & Process:
Cone Mill is used for achieving de-lumping, dispersion, De agglomeration, fine grinding, dry and wet milling uniform size reduction, sieving and mixing in the pharmaceutical, food, fine chemical, personal care and cosmetics industries. The product is poured into the feed hopper of the Cone Mill. In the conical screen chamber, a rotating impeller imparts a vortex flow pattern to the in feed product. The product is forced outward to the screen surface by centrifugal acceleration, ensuring continuous delivery into the "action zone" between the screen and impeller. No heating of product during granulation / sizing operation, due to better air circulation and lesser impact action. In the "action zone" the material is uniformly sized and instantaneously passed tangentially through the screen openings. The finished product is discharged at the bottom of the milling chamber.
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TRAY DRYING OVEN: High Effective Hot Air Re-circulation - Tray Drying System Application & Process: Tray Drying Ovens are used for drying of pharmaceutical powders, granules, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic etc in an effective and economical way by hot air re-circulation.
Tray dryer is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat.
SALIENT FEATURES:
TECHNICAL SPECIFICATIONS:
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Item Code: PPMTD Tray Drying Ovens are used for drying of pharmaceutical powders, granules, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic etc in an effective and economical way by hot air re-circulation. Tray Drying Oven is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat. Other Information
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Item Code: PPME18 Prism Vacuum Shelf Dryer Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes. Depending on the application required Prism Vacuum Shelf Dryer can be configured into designs as follows: 1. The Mixing and Drying Process: The Vacuum Shelf Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Vaccum Shelf Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure. 3. The Vaccum shelf Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. Other Information
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Item Code: PPMRN The Rota Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. It is very economical by total solvent recovery. It is used for raw materials drying and mixing powder or granules of Pharmaceutical Materials, Crystalline, Insecticides, Pesticides, and Food industry and heat sensitive products. The Rota Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with provision for application of vacuum inside the shell and circulation of heating media in the jacket during the rotation of the cone. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket. Other Information
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Application & Process: Prism Powder Dryer Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes.
Depending on the application required Prism Powder Dryer can be configured into designs as follows:
1. The Mixing and Drying Process: The Powder Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size
2. The Powder Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.
3. The Powder Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. |
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Application & Process: Prism Vacuum Tray Dryer Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes.
Depending on the application required Prism Vacuum Tray Dryer can be configured into designs as follows:
1. The Mixing and Drying Process: The Vacuum Tray Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size
2. The Vaccum Tray Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.
3. The Vaccum Tray Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. |
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Application & Process: Prism Dryer involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes.
Depending on the application required Prism Dryer can be configured into designs as follows:
1. The Mixing and Drying Process: The Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size
2. The Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.
3. Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. |
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Application & Process: Prism Fluid Bed Dryer involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes. Depending on the application required Prism Fluid Bed Dryer can be configured into designs as follows: 1. The Fluid Bed Dryer Mixing and Drying Process: The Fluid Bed Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds dryer to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure. 3. Fluid Bed Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. |
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Application & Process: Prism Tray Dryer Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, confectionery, Agrochemical, Herbals, Pain, Ceramics, Catalysts Industries and Pharma Institutes.
Depending on the application required Prism Tray Dryer can be configured into designs as follows:
1. The Mixing and Drying Process: The Tray Dryer system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Tray Dryer with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.
3. The Tray Dryer with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. |
Mr. Dilip Patidar
(Partner)
Plot No. 3713, Phase - 4, G. I. D. C., Vatva
Ahmedabad,
Gujarat -
382 445,
India
Telephone:+(91)-(79)-29095204
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Developed and Managed by IndiaMART InterMESH Limited
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