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| Our product range includes a wide range of Liquid Line such as Ultra Mixer, Storage Tank, Filter Press - Zero Hold Up, Inline Homogenizer, Dispo Homogenizer, Liquid Filling Machine and many more items. |
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Item Code: PPMUM Ultra Planetary Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity.
Theory of Operation:
The basis of mixing system of Ultra Planetary Mixer is a combination of counter – rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.
Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter – rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control.
Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air.
A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition.
Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.
Application v Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste v Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks v Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap v Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine v Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint Other Information
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Item Code: PPMIST We are providing solutions that define world standards offering a complete turnkey service from concept design, to manufacture and site installation to recognized standards incorporating for manufacturing Pressure vessel, Vacuum Mixer and Storage Tank as per customer requirement.
SALIENT FEATURES:
1) Contact Parts S.S. 316 quality and non contact parts S.S.304 quality. 2) Plain storage tanks with loose top lid & either flat and dished end type. 3) Manufacturing vessels with agitators/stirrer 4) There are options for agitator/ stirrer for top mounting, bottom mounting, high speed, homogenizing type, propeller blade etc. 5) Vessels under vacuum / without vacuums. 6) Jacketed vessels with insulation. 7) Option for Vessels jacketing with limpet coils. 8) Horizontal and vertical mounting. Other Information
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Item Code: PPMFP The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries.
Process of Horizontal Type Filter Press: The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates.As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.
Process of Plate & Frame Type Filter Press Plate & Frame Type Filter Press is suitable for Filtration of Sugar Syrup based liquid, Kieselguhr Filtration, Filtration of thin liquid, Retention of solids/ Carbon. Filter Press constitutes of Fixed, Moving and Rocket body all of which are cladded with stainless steel sheets. All the joints are welded. The Fixed and Rocket body are connected with pipes, forming a self supporting chasis. Filter Plates, Frames and Moving body are guided on chasis pipes. With the Aid of change over plate, filter press can be divided in two sections for two Stage filtration. Other Information
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Item Code: PPMILH
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Item Code: PDH The Homogenizer program of PRISM is as manifold as mixing technology itself. We are specially dealing with mixing and dispersing of materials that are generally not mixable. This sounds like a contradiction. In order to meet the variety of applications, we have developed a new modular construction series. With this series of machines it became possible to carry out different process steps like dispersing with “high shear”, milling or continuous mixing of solids and liquid with only a few modules. A very economic solution.For the discontinuous processing technology we offer of course also a complete program of stirring, mixing and dispersing machines.A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions.Due to the three generators (rotor + stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily interchangeable, by which a further adaptation to the respective application becomes possible.Same speed and shear rate for all machine sizes enables an exact scale-up.Drives and process parameters like temperature, pressure and viscosities are the same, CIP and SIP capability are also given for these machines & they are therefore of great use especially for the production of food & pharmaceutical products. Other Information
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Item Code: PPMLFM Automatic Volumetric Liquid Bottle Filling Machine work on volumetric principle with diving nozzles. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container No filling system arrangement is standard features of the machine.
The main drive of the machine and conveyor drive consist of A/c Motor with synchronized variable A/c Frequency Drive.
Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling.
Pharmaceutical Syrups, Chemicals, Cosmetics, Edible Oils, Lubricating Oils, Mineral Water, Milk, Butter Milk, Soft Drink, Liquor , etc…
Salient Features:
Optional Features:
Safety Features:
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Completely fully automatic liquid / oral manufacturing plant is made from S.S. 316 with fully automatic operations and as per cGMP norms. Capacity available from 50 Liters to 10,000 Liters. Fully Automatic liquid- oral mfg plant is consists of : -
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Item Code: PPMV We are manufacturing different types of pharma machinery. Other Information
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Item Code: PPMstirrer Prism(R) Paste Kettle unit is ideal for making Paste/Starch solution for making granulation for Tabletting. The kettle is provided with electric heated or steam heated or Thermic oil heated and jacked by 50 mm glass wool with SS 304 cladding. The entire unit completely made from SS 304 and all contact parts made from SS 316/SS 304 quality. The kettle is mounted on SS structure with pillow block and having arrangement for tilting with gear box and hand wheel for unloading.
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Item Code: PPMPFP Zero Hold Up Design Filter –Horizontal type, mounted on trolley with S.S. 316 Centrifugal pump drive with scavengers plate arrangement for last point filtration.
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Mr. Dilip Patidar
(Partner)
Plot No. 3713, Phase - 4, G. I. D. C., Vatva
Ahmedabad,
Gujarat -
382 445,
India
Telephone:+(91)-(79)-29095204
© Prism Pharma Machinery. All Rights Reserved (Terms of Use)
Developed and Managed by IndiaMART InterMESH Limited
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