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Mixer- Wet- Dry

High Shear Mixer Granulator- RMG
Mass Mixer
Paddle Mixer Blender
Ribbon Mixer Blender
Sigma Mixer- Z Blade- Dough Mixer
Cone Screw - Nauta Mixer
Drum Mixer Blender



Fluid Bed Equipment Combo


Fluid Bed Equipment Combo


Item Code: PPFBE

Prism® New fastogranulatorcoater-COMBO: Fluid Bed Processor- FBE Combo:  

High Precise Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.

Prism Fluid Bed processing technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Polymers, Food and Dairy Industries. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. 

  • Designed strictly compliance with the stipulation of cGMP
  • Product contact parts AISI 316/ 316 L Quality
  • Single piece construction & Integrated retarding chamber cum filter bag housing
  • Top Spraying system for Granulation- Optional.
  • Wurster Coating / Bottom spraying system for Granules, Pellet & Tablet Coating - Optional.
  • Granulation and Coating system with advance PLC controls system with MMI Touch screen.


Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Production Capacity: 1 kg to 500 kg
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


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High Shear Mixer Granulator


High Shear Mixer Granulator


Item Code: PRMG

High performance mixer and wet granulation process technic.

The high shear mixer granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in pharmaceutical, chemical, cosmetic, food, plastic, general mixing industries.

High shear mixer granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.

 

 



Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Delivery Time: As desired by Customer
  • Packaging Details: Export Worthy Packing


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Homogenizer


Homogenizer


Item Code: PPMHo
  • The Dispohomo Reactor program of PRISM is as manifold as mixing technology itself. We are specially dealing with mixing and dispersing of materials that are generally not mixable. This sounds like a contradiction.
  • In order to meet the variety of applications, we have developed a new modular construction series. With this series of machines it became possible to carry out different process steps like dispersing with “high shear”, milling or continuous mixing of solids and liquid with only a few modules. A very economic solution.
  • For the discontinuous processing technology we offer of course also a complete program of stirring, mixing and dispersing machines.
  • A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions.
  • Due to the three generators (rotor + stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached.
  • The generators are easily interchangeable, by which a further adaptation to the respective application becomes possible.
  • Same speed and shear rate for all machine sizes enables an exact scale-up.
  • Drives and process parameters like temperature, pressure and viscosities are the same, CIP and SIP capability are also given for these machines & they are therefore of great use especially for the production of food & pharmaceutical products.

 

TECHNICAL SPECIFICATIONS:

 

Model

PDH – 2000

Max Flow capacity ref. H2O Liter / hours

2500 liters

Drive speed 1/min

5800

Motor Power

5.5 Kw / 7.5 HP

Connection Inlet

DN 40

Connection Outlet

DN 32

Sealing

Mechanical Seal with continues cooling provision



Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


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Vacuum Mixer


Vacuum Mixer


Item Code: PPMUVM

Ultra Planetary Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity.

 

Theory of Operation:

 

The basis of mixing system of Ultra Planetary Mixer is a combination of counter – rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

 

Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter – rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control.

 

Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air.

 

A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition.

 

Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.

 

Application

v  Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste

v  Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks

v  Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap

v  Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine

Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint

Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 Weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


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Ultra Planetary Mixer


Ultra Planetary Mixer


Item Code: PPMUPM

Ultra Planetary Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity.

 

Theory of Operation:

 

The basis of mixing system of Ultra Planetary Mixer is a combination of counter – rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

 

Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter – rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control.

 

Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air.

 

A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition.

 

Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.

 

Application

v  Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste

v  Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks

v  Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap

v  Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine

Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint

Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 Weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



Lab Scale Planetary Mixer


Lab Scale Planetary Mixer


Item Code: PPMLUPM

The NewLABOplanetary machine is used to mix Liquid to Liquid, Liquid to solid, and solid to solid are in Pharmaceutical Powder, Granules, Ointment, Cream, Galantine, Cosmetics, Food, Confectionary, Chemical and Soaps. It has a homogeneous mixing action and planetary motion (Single or Double Planetary) of the beater enables faster and better mixing of material. The planetary mixer is an intensive mixing, dispersing, kneading and degassing viscous, heat sensitive and above all, cohesive pastes, dough and moist, crumbly masses, such as sealing compounds, adhesives, printing inks, dental plastics, plastisols, condensed soups, battery compounds, cream cracker dough, etc

 

Schematic arrangement of mixing action of the high shear blade agitator system is contrary to conventional planetary mixer; the two blade configurations sweep the wall of the can clockwise and rotate in opposite directions at about three times the speed of travel. The shear blades displace the material from the walls of the can and by their overlapping action the center carry the particles towards the agitator shafts, therefore producing a large field of shear forces. By this means even highly viscous and cohesive material can be efficiently mixed. . Rotation of the Planetary Blades on their own axis while they travel around the center of the mixing bowl ensures complete and effective mixing. 

The Product container provided with jacketed to heat and cool with circulation of steam/ cold water. Machine can specially designed to operate under vacuum to remove air entrapment in product during mixing, open type beater to cover full cross section of product in bowl, Teflon fitted on SS scrapper provided to scrap product sticking on the bowl. Also option for customized blade design for mixing powder, Liquid, Ointment, Gel & Cream with planetary action.

 



Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Delivery Time: 4 Weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location


Request for Quotation



Process Vessel


Process Vessel


Item Code: PPMPE

We are providing solutions that define world standards offering a complete turnkey service from concept design, to manufacture and site installation to recognized standards incorporating for manufacturing Pressure vessel, Vacuum Mixer and Storage Tank as per customer requirement.

We have excellent facilities for Vessels design by latest software and welding facilities and skilled work force to fabricate quality equipments in Stainless steel material of construction. The vessel fabricate for wide variety of application in different industries like, Pharmaceutical, Agro chemical, Chemical, Water purification etc.

 

SALIENT FEATURES:

  • Vessels and tanks are manufactured as per client’s requirements and space available for installation.
  • Capacity available from 50 liters to 10,000 liters.
  • Tanks and vessels are available in various designs and options such as

1)    Contact Parts S.S. 316 quality and non contact parts S.S.304 quality.

2)    Plain storage tanks with loose top lid & either flat and dished end type.

3)    Manufacturing vessels with agitators/stirrer

4)    There are options for agitator/ stirrer for top mounting, bottom mounting, high speed, homogenizing type, propeller blade etc.

5)    Vessels under vacuum / without vacuums.

6)    Jacketed vessels with insulation.

7)    Option for Vessels jacketing with limpet coils.

8)    Horizontal and vertical mounting. 



Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Production Capacity: 50 liters to 10,000 liters
  • Delivery Time: 3 Weeks
  • Packaging Details: Sea Worthy or Standard Packing as per delivery location


Request for Quotation



Dough Mixer


Dough Mixer


Item Code: PPMDOUGH

The Dough Mixer is used for mixing of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses, applications in Food, Rubber, Pharmaceutical, Chemical and agro industries, Dry powder to wet phase mixing.

 

  • Dough mixer is most suitable for highly viscous material and dough like masses.
  • Dough mixer is a twin basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally.
  • Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials.
  • The blades pass the trough walls and each other at close clearances resulting in good mixing.
  • The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. Selection of appropriate blade shape and speeds result in excellent mixing.
  • Dough Mixer is appropriate for Mixing, Blending and kneading of high Viscosity Materials, with a combined action of Bulk Movement, Kneading, stretching folding, dividing and Recombining.
  • Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.
  • There are different types of blades: Dough-“Z” blade, Spiral blade, and Naben blade.
  • Selection of appropriate blade shape and speeds result in excellent mixing.
  • Safety feature  of  Over Load protection & Enclosed drive
  • Option for Hydraulic lifting unloading & spraying system.
  • Capacities from 50 Kg/Hr to 500 Kg/Hr Industrial Productions.
  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • Product contact parts AISI 316/ 316L & non contact parts AISI 304


Other Information

  • Pay Mode Terms: L/C (Letter of Credit)
  • F. O. B. Price Order: 6000 USD
  • Minimum Order Quantity: 1 Set/Sets
  • Port of Dispatch: Mumbai
  • Production Capacity: 50 Kg/Hr to 500 Kg/Hr
  • Delivery Time: 4 to 6 weeks
  • Packaging Details: Sea Worthy or standard packing as per delivery location.


Request for Quotation



Wet Mixer


Wet Mixer


 The HSMG used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in pharmaceutical, chemical, cosmetic, food, plastic, general mixing industries.

Prism® HSMG series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.

 

The HSMG performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The RMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.



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Rapid Mixer Granulator


Rapid Mixer Granulator


Item Code: PRMG2

PRISM Rapid mixer Granulator series is characterized by the compact construction, modern design and the entire user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.

The complete reliability of the process technik for the steps

  • Mixing
  • Homogenizing
  • Humidifying
  • Granulating

Prism rapid mixer granulation provides:

  • High Mixing Precision
  • Short Batch Time
  • Problem free Cleaning
  • Residue Free Discharge

 

 



Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Production Capacity: 1 kg to 500 kg
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


Request for Quotation



Mass Mixer


Mass Mixer


Item Code: PPMMM

Mass Mixer is designed for uniformly mixing of dry and wet material and especially suitable for tablet granulation. 

The mixer consists of a rigid fabricated structure motor, gear box, mixing drum, stirrer and tilting device. The mixing drum complete with stainless steel body, stirrer and tilting device. The mixing drum complete with stainless steel body, stirrer and sealing arrangement. The drive of mixing paddle is through suitable gear box and motor. The tilting device is provided to make easy the unloading of the material and easy cleaning of the mixing drum. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum.

The material under mixing process can be monitoring through acrylic dust cover and its controls dusting and contaminations. The hinged features allow flexibility of adding solution through cover during in operation. The acrylic dust cover is so interlocked that ensure container is totally closed

  • Design as per stringent cGMP requirements.
  • All contact parts SS 316 / SS 304 quality. 
  • Tilting device for easy unloading cleaning.
  • Self adjusting sealing arrangement to avoid entire black particles.
  • Uniform mixing.
  • In locked safety mixing process.

 

 



Other Information

  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer)
  • Production Capacity: Up to 500 Kg
  • Delivery Time: As Desired by Customer
  • Packaging Details: Export Worthy Packing


Request for Quotation



Rapid Mixer Granulator

Rapid Mixer Granulator



Item Code: PPMR

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Contact Us

Mr. Dilip Patidar (Partner)
Plot No. 3713, Phase - 4, G. I. D. C., Vatva
Ahmedabad, Gujarat - 382 445, India
Telephone:+(91)-(79)-29095204



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