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What We Offer
We are an ISO certified organization that is engaged in the manufacture and export of superior quality pharmaceutical machinery that are used for formulation, granulation, tableting etc. The range finds application in different industries that includes cosmetic, food, ceramic, chemical, petrochemical, pharmaceutical and many more. It includes :
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Granulation ,Tableting and Coating Machines •Lifter - Bin Loader for lading material to mixer. •Mixing & Granulating – Rapid Mixer Granulator (High Shear Mixer)/ Mass Mixer
•Kettle – Paste/ starch kettle.
•Drying – Fluid Bed Dryer/ Tray Dryer ( Oven)
•Tipper – For unloading FBD Bowl for online. •Milling & Size Reduction – Multi Mill/ Comminuting Mill/ Cone Mill/ Oscillating Granulator
•Sieving – Vibro Sifter.
•Intermediate Product container.(IPC-Bin)
•Blender.- Double Cone/ Octagonal shape/ “V” Cone/ Cage Blender(Bin Blender)
•Tableting – Single side Rotary/ Double Side Rotary/ High speed pre compression Rotary tablet press.
•De Dusting.- For de dusting of tablet
•Dust Extracting - Dust suction
•Film and sugar coating of tablets- Auto Coater / Conventional Coating.
•Homogenizer – Colloid Mill
•Packing of tablet
•Dry Granulation- Roll compactor
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Fully Automatic Liquid / Syrup Manufacturing Plant Gmp Model Completely fully automatic liquid / oral manufacturing plant is made from S.S. 316 with fully automatic operations and as per cGMP norms. Capacity available from 50 Liters to 10,000 Liters. Fully Automatic liquid- oral mfg plant is consists of : -
•Sugar Melting Vessel – Jacketed, Insulated with mixing stirrer-Top/ Bottom Entry. •Cone Filter with Transfer Pump – Bucket type filter unit with different sieves.
•Syrup Manufacturing Vessel – Jacketed, Insulated with mixing stirrer- Top/ Bottom Entry
•Online Homogenizer.
•Filter Press – Final filtration is done in zero hold up filter press.
•Storage Vessel •Transfer pump – It is provide to transfer the syrup / suspension to the filling machine.
•Interconnecting Pipeline
•Integrated Automatic Control Panel
•Working Platform
•Vacuum Transfer System – To transfer sugar from storage room to sugar melting vessel through vacuum.
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Ointment Cream Manufacturing Plant Completely fully automatic Ointment manufacturing plant is made from S.S. 316 with fully automatic operations and as per cGMP norms plant untouched by human hands. Capacity available from 50 Liters to 10,000 Liters. Fully Automatic Ointment mfg plant is consists of
It consists of the following”
•Water Melting Vessel
•Wax heating Vessel
•Main Manufacturing vessel
•Storage vessel
•Interconnecting pipeline with recirculation and transfer.
•Vacuum Suction Pump.
•Pumps (Bump Pump & metering pumps)
•Integrated automatic control panel.
Working Platform.
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High Speed Double Sided Rotary Tablet Design conforming to cGMP standards.
•All contact parts in SS 316 and non contact parts SS 304.
•Available as PUV 20 Stn D Tooling, PUV 27 Stn, PUV 30 Stn BB Tooling. •Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.
•Turret Drive is Central Drive from Closed Gearbox, No Gearing on Turret with AC Frequency drive.
•Pre-Compression System to improve compressibility and tablet Quality
•Force Feeder for Powder Feeding with Bottom side drive with AC Frequency drive.
•Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free Operation. •Fast changeover and Easy cleaning designed with Easy removal Weight Adjustment Sector.
•Lower Punch Scraper seals.
•Upper guard with Hydraulic Cylinder & Lower guard From S.S.304 fitted Limit switch.
•Hydraulic Power Pack for Pressure Loading & Overloading release.
•All Controls weight Adjustment, Tablet Thickness & Hardness are outside from Tabletting zone. •Paint free Tablet Compression zone.
•Dust suction nozzle for Controlling Dusting.
•Closed Dust free Front Electric Control Panel easy Removal type.
•Single piece upper cam guide with special designed degree for upper punch for smooth running. •Advanced PLC Control System with Touch screen.
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Single Sided Rotary Tablet Press Design confirming to latest cGMP Norms.
Simple and convenient operation, changeover, cleanliness, operator Protection and easy to maintenance.
•The machine is offered in four different models viz. Tooling 45 Stn “D” Type, 55 Stn “B” Type, 69 Stn “BB” Type, 75 Stn “BB” Type.
•Provided with Pre-Compression System to improve tablet quality
•All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone
•Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication.
•Force Feeder for Powder Feeding with Bottom side drive.
•A C Frequency drive for Turret Motor and Feeder Motor.
•Electro magnetic clutch drive for safety, easy and to maintains free operation. •Fast changeover and easy cleaning designed with easy removal weight Adjustment sector.
•Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch.
•Turret made from Mehanite graded casting with 3 pc. SS 316. Die pot. •Hydraulic Power Pack for Pressure Loading & Overloading release.
•Auto Lubrication System.
•Paint free Tablet Compression zone.
•Dust suction nozzle for Controlling Dusting.
•Closed Dust free Front Electric Control Panel easy Removal type.
•All controls are in front side of machine.
•Advanced PLC Control System with Touch screen.
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Fluid Bed Processor And Coater Gmp Model Design confirming to latest CGMP norms.
•All the contact parts in SS 316 & non contact parts in SS 304.
•Available indifferent models 1 Kg. to 600 kg. batch size.
•Single Pot Technology for mixing, granulating, drying, blending and Coating.
•Sophisticated PLC controls ensure high degree of Control of Process Parameters ensuring Batch to Batch Reproducibility. •Ease in Validation & Highest Degree of Safety •Sampling Port facilitates withdrawal of any number of samples for In-process Quality Control tests, without interrupting the fluidization process. •Completely automatic bag shaking and bag lowering using space saving telescopic air cylinder (when there is a requirement of bags changing).
•Top spaying system with precise flow control peristaltic pump for granulation. •Bottom spraying system with precise flow control peristaltic pump for coating of pellets, granules and tablet.
•Blower of suitable capacity with flame proof motor. Complete blower casing and impeller in SS 304.
•Heat exchanger made from Stainless steel with option of Electrical and Steam heating.
•Duet filter of 20 micron and 5 micron filters of suitable capacity for inlet air filtration as standard supply and also option for 0.3 micron HEPA filter.
•Dutch weave is easily removable as it is fixed with a quick fix clamp at the bottom of product container.
•Sealing of bowl by pneumatic food grade silicon rubber seal and not by a pneumatic cylinder
•Filter bag locking tube which locks the filter bag automatically.
•Positive safe earthling device for safety.
•Complete electric panel in SS 304 (IP 55protection) with items like Contactors, overload relays, MCB’S
Separately Electric and pneumatic controls panel with option of PLC based controls system with MMI Touch screen and receipt management.
Option for Solid Particle sensor detection sensor
Option for CIP washing system.
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Rapid Mixer Granulator The rapid mixer granulate is specifically designed for fast & dry mixing and for making wet granules in the same bowl in only 6 to 20 min. The machine performs mixing and granulation very precisely and effectively. All contact parts are made from stainless steel S. S. 304/316 grade & the entire machine design confirms to the GMP standards. •The entire process is fully dust free and automatically discharges the materials.
Optional Features: • Available model according to batch size from 25 ltrs. To 1000 ltrs
• Flame Proof Motor & Electrical
• PLC based control panel with touch screen
Technical Specifications:
| MODEL |
HSMG 50 |
HSMG 100 |
HSMG 150 |
HSMG 250 |
HSMG 400 |
| Gross Volume (Ltrs.) |
50L |
100L |
150L |
250L |
400L |
| Working Vol. (Ltrs.) |
40L |
80L |
120L |
320L |
500L |
| Main Motor (HP) |
5-Mar |
7.5/10 |
15-Oct |
20/30 |
30/40 |
| Chopper Motor (HP) |
2-Jan |
3-Feb |
5-Mar |
5-Mar |
5/7.5 |
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Automatic Film & Sugar Coating Machine Prism’s advanced high efficiency automated tablet coating machine AUTOCOATER. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, sugar film etc.
Automatic Film and sugar coating machine.
Designs as per current GMP Norms.
All contact parts in SS 316 and non contact parts SS 304.
Available in 12”,18,”20”, 30”, 36”, 42”, 48”, 60” and 66” pan size with special design baffles.
•Excellent mixing and tumbling by special design of baffles
•Product protective handling to prevent chipping of tablets
•Complete automatic advanced PLC Controls with MMI touch Screen.
•Inlet air handling unit with HEPA filter and highly efficient process airflow. •High precise peristaltic pumps with variable drive for flow controls of spraying.
•Atomized spray gun nozzle.
•A.C. frequency variable drive for PAN speed and Inlet and Exhaust Blower for air flow.
•Solution holding tank with pneumatic stirrer for thorough mixing of solvent. •Fast and advanced cleaning system with CIP system.
•Outlet air blower with wet scrubber fro treatment of exhaust air for pollution free operation.
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Roll Compactor Designs as per current GMP Norms for dry granulation system.
•All contact parts in SS 316 and non contact parts SS 304.
•Available in PRC – 100/25,200 / 50, 200/75, 200/100, 200/150.
•The Machine construction and components in accordance with cGMP standard.
•To achieve maximum bulk density and output various type of rolls offered is 1. Plain 2.Corrugated 3. Briquetted 4. Knurled.
•The Roll surface is designed to prevent slippage
•The side seal is forced against the roll side so that the percentage of incompact powder that leaks by is kept extremely you.
•A scraper is mounted at the bottom and top of the roll to scrape off powder sticking on the roll.
•The machine is enclosed in a stainless steel enclosure providing for clean operation with no dust discharged into the room.
•The hopper and screw feeder are designed to lift up for easy dismantling and cleaning.
•To facilitate the clean up job, the control panel is separate from the basic machine, thus the product contact area can be safely washed down with water. •To prevent a possible accident the compacting roll is designed to rotate backward when cleaning.
•For safety purposes, an Emergency stop Button is provided both on the machine and the control panel.
•The control panel provided with on-off switch, indicator, digital RPM indicator, emergency stop, etc.
•Due to machine design, a minimum amount of lubricant is required in material.
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Communiting Mill Design as per stringent cGMP requirements.
High speed milling, pulverizing, granulating and size reduction.
•All contact parts SS 316 and non contact parts SS 304.
•Silicon Food Grade seal. •Easy and simple to change knife to impact forward vice-versa.
•Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.
•Wide range of sieve (0.2 mm Hole to 30 mm Hole) perforated and wire-mesh – 4 to 100 mesh.
•Interlocked thrott hopper and belt guard for safety.
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Blender Design as per stringent cGMP requirements.
Effective and uniformed mixing, lubrication and blending process of dry powder and granules.
•Blenders in various shapes – Octagonal, Double Cone, V Cone, Ribbon, Cage, Conta, Bin Blender.
•All contact parts SS 316 and non contact parts SS 304.
•Available 1 Liter to 10,000 Liters.
•Powerful drive with reduction gearbox, Coupling and motor.
•Safety reeling.
•Electric control panel with cycle timer.
•Optional – Bin loading system, Vacuum loading & unloading system.
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Colloid Mill Design as per stringent cGMP requirement.
All contact parts SS 316 and non contact parts SS 304.
•Available as Horizontal and vertical model.
Silicon food grade seal.
•Easy to adjustment gap between rotor and stator.
•Three way cock assembly with re-circulating pipe.
•Separate discharge spout for highly viscous products.
•Easy to clean.
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