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We manufacture machine for Research and Laboratory purpose. |
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PRISM® New LABOgranulatorcoater-COMBO : Fluid Bed Equipment Combo: Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating. Application & Process:
The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. 1. The Drying process: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air. 2. The Granulating by Top Spraying System: The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing.
3. The Coating by Bottom Spraying – Wurster System: A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating. New Design Features: · Designed strictly compliance with the stipulation of cGMP. · Product contact parts AISI 316/ 316 L Quality & Food grade silicon. · Capacity available from 1 Kg to 25 Kg for laboratory and pilot scale plants. · Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing. · Auto process controls for top spray granulation and bottom spray coating system with advance PLC controls system with HMI Touch screen. · Top spaying & Bottom spraying system with precise flow control peristaltic pump. · Bottom spraying for Pellet coating by wurster system & Continuous blow-back filter cleaning. · Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. · Exhaust air blower with 20 micron filter. · Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system |
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Item Code: PPMPM PRISM® New LABOplanetarymix : Lab scale Planetary Mixer Ointment/Cosmetic Liquid & Ointment Homogeneous Mixing Technik The NewLABOplanetary machine is used to mix Liquid to Liquid, Liquid to solid, and solid to solid are in Pharmaceutical Powder, Granules, Ointment, Cream, Galantine, Cosmetics, Food, Confectionary, Chemical and Soaps. It has a homogeneous mixing action and planetary motion (Single or Double Planetary) of the beater enables faster and better mixing of material. The planetary mixer is an intensive mixing, dispersing, kneading and degassing viscous, heat sensitive and above all, cohesive pastes, dough and moist, crumbly masses, such as sealing compounds, adhesives, printing inks, dental plastics, plastisols, condensed soups, battery compounds, cream cracker dough, etc
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Item Code: PPMLE Prism® New Labo Extruder High Precise Extruder The prism compact NewLABOExtruder- high precise technology is mainly used in pharmaceutical, chemical, Agro chemical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for convert mixed dough to fixed diameter extrudes/ needles. The Labo Extruder Equipment has two major parts one is the die screen of required size and other is pressing screw, needles coming out of the extruder are cut into definite length by cutter blade. The size of sieve can very from 0.5 to 5 mm hole size. For conversion into spherical spheres/pellet a Spher’oidizer needs to be used conjunction with the extruder. Other Information
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Item Code: PPBM
Super Fine Powder Grinding Technik The Laboratory scale Ball Mill is mainly used for various grind able materials dry or wet type in Chemical, Pharmaceuticals, Herbals and Catalyst Industries for super fine micron size grinding Prism Laboratory Scale Ball Mill is made from all the contact parts in S.S.316 & non contact parts in S.S. 304.
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Palletize is implemented in the pharmaceutical, agricultural, chemical, nutraceutical industries where it is required to create pellets with uncontrolled characteristics of density, size, and surface. These technologies are implemented in multiple industries with very specific differences required for pharmaceutical batch systems and continuous systems.
The Process powder is put on the inclined cylindrical drum and they are converted into round pellets with the help of the cylindrical drums. The inclined cylindrical drum is rotate inclined and spray nozzle is fitted for fluidized / spraying of water/ binder. Due to round baffles the powder is fluidized and agglomeration and also that time fluidized the water/ binder by spray nozzle. Due to rotation of drum agglomerated granules is rotate in the drum during the pelletization process. During this movement of pellet on the rotating drum, they are get bigger size by the fluidization on the drum and converted into approximately same size of its diameter 2mm to 6 mm.
Wet Pellets are turned into spherical shape by rotating. Salient Features:
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Item Code: PPMLCC Prism® coating machine ideal for coating. The machine is designed with fabricated structure fitted with ss enclose and drive unit of motor and reduction gear box. Machine has variable speed drive to achieve 4 to 28 rpm by variable frequency drive. There is inbuilt hot air blower system. A hot air blower system is provided separately on trolley for easy cleaning and setting. The system has thermostat controller to selected temperatures between 40º c to 90º c by electric heater. The complete systems fitted suitable motor, blower, piping and nozzle for hot air flow.
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Item Code: PPMDCB Uniformed Mixing & Blending Technik The prism compact New LABO bleand- Octagonal/ “V’ Shape / Double Cone blender is a multi purpose mixer suitable for effective and uniformed mixing, lubricating and blending process of dry powder and granules homogeneously for facilitating better flow ability of the material for Tabletting and capsules. The basic machine consists of product mixing drum and it’s available in different size and shape. A product drum mounted with single ends by hub shafts on directly and it’s rotate in shaft axis. The drive is completely closed with SS 304Q machine body. The drive unit consisting of motor, reduction gear box and control panel. Other Information
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Item Code: PPMLabOB The prism compact NewLABO Blend- Octagonal/ “V’ Shape / Double Cone blender is a multi purpose mixer suitable for effective and uniformed mixing, lubricating and blending process of dry powder and granules homogeneously for facilitating better flow ability of the material for Tabletting and capsules. The basic machine consists of product mixing drum and it’s available in different size and shape. A product drum mounted with single ends by hub shafts on directly and it’s rotate in shaft axis. The drive is completely closed with SS 304Q machine body. The drive unit consisting of motor, reduction gear box and control panel.
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Item Code: PPLCM Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions.The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.
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Item Code: PPMPLTCM The tablet press machine is used for production of simple and precise tablets from powder in pharmaceutical and relevant industries. New labotabxpress lab scale single sided rotary tablet press is compact table top machine widely used for formulation development in r&d for small batch of tablet production. The newlabotabxpress lab scale single sided rotary tablet press is designed in an effort to exceed the highest cgmp requirement with use of advance technology and to ensure the most the modern ergonomic aspects and economical and efficient to tablet production. It is easy to operate, clean and maintain. Prism newlabotabxpress lab scale single sided rotary tablet press is offered in three different model viz. Tooling 8 station with “d” type, 10 station with “b” tooling and 12 station with combined “d”, “b” and “bb” type- 4 nos station of each type. The optional feature of new labotabxpress can provide with force feeding system, pre pressing system and plc controls with mmi touch screen operate interface. Other Information
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Item Code: PPMLOG High Speed uniform granulation Process Oscillating Granulator is used for gentle homogenization, size reduction, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries. Oscillating Granulator has one rotor with five edge, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades. The particles are broken by a set of oscillating bars arranged in cylindrical form over a screen of suitable mesh. Due to the sharp edges on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening.
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PRISM® New LABOsifter: Vibro Sifter The Sifting & Grading Process Application & Process: The Laboratory Vibro Sifter, due to its high capacity and compact size, is suitable for processing small batch of pharmaceutical materials and in research of pharmacy colleges, research and development laboratories. The machine is embedded with complete S.S. Fabrication structure fitted with special Vibro motor and 12” Sieve of 30 meshes movable on 3 Nos wheel for easy movability. It is designed on the principle of ‘Gyratory Motion”. The material is fed on to the centre of the screen and then travels on a spiral path to the periphery whilst the fine particles fall through. The material being screened is therefore drawn apart automatically and no additional force is exerted to separate coarser particles. The sieving is done gently and with little abrasion. SALIENT FEATURES: · Design is cGMP – Current Good Manufacturing Practices compliance. · All contact parts AISI 316 & non contact parts AISI 304. · Easy Movability · Noiseless and Maintenance free. · Low power consumption. · High Operating simplicity for easy cleaning of contact parts. · Easy accessibility for setting, maintenance and cleaning.
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Mr. Dilip Patidar
(Partner)
Plot No. 3713, Phase - 4, G. I. D. C., Vatva
Ahmedabad,
Gujarat -
382 445,
India
Telephone:+(91)-(79)-29095204
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Developed and Managed by IndiaMART InterMESH Limited
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