Proto Type Industries

Established in the year 1989, at Ghaziabad, Uttar Pradesh, India, we “Proto Type Industries,” are one of the leading manufacturers and suppliers of ash handling system, pneumatic ash handling systems, bottom ash handling systems, belt conveying systems and their spares. the complete range offered by us includes pneumatic ash handling systems (dry & wet), material handling systems, spares & equipment for steel plant, spares & equipment of cement plant and spares & equipment of sugar plant. Apart from this, we also offer special metallurgy casting and installation and maintenance services related to electrical projects, O&M / AMC of power plant and electronic security solutions.

 

A Partnership Firm, our business operations are led by Mr. M. C. Gaur. His experienced business approach as well as business support provided by him assisted us in successfully handling the emerging market demands for Pneumatic Ash Handling Equipment (Dry & Wet) and Belt Conveying System for last more than 15 years. Further, by maintaining defined quality standards in the supplied products as well as their satisfactorily performance levels has also helped us in building a long business relationship with our clients.

 

Today, our well equipped designing facilities equipped with latest software support allow us to deliver best possible product and service solutions as demanded by our customers. The extensive experience gained in the field of supplying and commissioning of equipment also assures our customers best possible solutions at competitive prices. Our Group’s Corporate Office at Delhi’s NCR region and Workshop at Ghaziabad for Delhi NCR region and Rourkela (Orissa) for Eastern region assist us in handling the equipment and service demands of core sectors like Cement, Power, Steel & Fertilizer industry.

Our group has its Corporate Office in Delhi’s s NCR region and its Workshop in two different regions, one in Ghaziabad for catering to Delhi/NCR region and another in Rourkela (Orissa) for catering to Eastern region respectively.

Our group companies include:

• Proto-type Industries
• Optimum Industrial Solutions
• Maheshwari Industries

The Co. has more than 15 years of experiance  in work  towards supplying  Pneumatic Ash Handling System (Dry & Wet) & Belt Conveying System. Our consistent service standards and customer centric business approach has also helped us to establish a long lasting business relationship with our clients.

Incepted in the year 2002, Optimum Industrial Solutions is an ‘A’ Class Licensed Electrical Contractor that is offering services for various electrical projects, electrical security solutions and fire fighting. These services are being rendered to various reputed companies in Advertising, Engineering, Automation, Railways, along with Town Ships, Complexes and Premises and Malls and Hotels. The company is supported by richly experienced and qualified personnel in all types of electrical jobs and Installation & Commissioning of H/T, L/T Panels, Main Distribution Boards, Cable Laying / Jointing of all sizes and Bus Trunking. The electric division executes electrical projects on turnkey and AMC basis.

The company is specialized in handling the following types of projects :

Electrical Projects

• Turnkey Projects
• Industrial & Commercial Electrification
• HT/LT Cables Laying
• HT/LT Cables Jointing
• HT/LT Cables Termination
• Panel Erection
• D.G. Sets
• Street Lightning
• Area Lightning

Electronic Security Solutions

• Automatic Boom Barriers (Hydraulic)
• Automatic Slide Gate / Doors
• Entry / Exit Automatic Systems
• Parking security System
• CCTV / access control system

Fire Fighting

• Sprinklers
• Complete Pipe Liners & Pump Rooms

Backed by well developed infrastructure facilities and service support of experienced industry professionals, we have gained extensive experience in the field of manufacturing ash handling system, pneumatic ash handling systems, bottom ash handling systems and their spares. Our consistent business approach and client centric policies has helped us in providing complete solutions and services including meeting the commissioning demands of their projects.

Meeting the process demands of core industries like power, cement, steel, fertilizer and ports, the products offered by us include:

• Pneumatic Ash Handling System (Dry & Wet)
  
• Material Handling System
• Spares & Equipment of Steel Plant
• Spares & Equipment of Cement Plant
• Spares & Equipment of Sugar Plant

Further, we also meet the demands of following services:

• Special Metallurgy Casting
• Electrical Projects
• O&M / AMC of Power Plant
• Electronic Security Solutions

Our array of elctrification services are meant for high tension and low tension areas. These are being provided by using advanced technology and sophisticated machines by our highly qualified team of professionals. The various services we offer to our clients are the following:

Turnkey Projects

• Industrial Electrification
• Internal & External Electrification
• Commercial Electrification
• Turnkey Projects
• Fire Fighting Projects

Erection & Commissioning Services

• HT & LT Heavy Duty Cable Laying
• HT & LT Jointing
• HT Cable Termination
• Panel Erection
• Street Lighting
• Area Lighting Service

Entry Exit Automation System

• Automatic Swing Gate Operators
• Automatic Sliding Gate Operators
• Automatic Swing Door Operators
• Automatic Sliding Door Operators
• Automatic Boom Barriers
• Parking Management System

Electronic Security Surveilliance System

• Access Control
• CCTV System
• Fire Alarm System

The equipment range offered by us in detail includes:

Pneumatic Ash Handling Equipments:

• Material Handling Valve Assembly
• Jet Pump Assembly (Hydro Ejector)
• Hydro Vector Assembly
• Weighting head Assembly
• Ejector Head Assembly
• Elastomar Base Knife Gate Valve & Spares
• Alloy C. I. Fittings (Band, Lateral & Tee Etc.)
• Clinker Grinder Assembly
• Air Wash Assembly
• Couplings for Pipe Joints
• Vent Filter Assembly
• Telescopic Chute
• Feed Gate Housing
• Dome Valve

Belt Conveyor:

• Idlers
• Non Drive Pulleys
• Drive Pulleys
• Deflector Pulleys
• Deflector Rollers
• Scrapers
• Skirt boards
• Flap Gates
• Sector Gates
• Rod Gates
• Take-up Units (Screw, HGT, VGT)

Fabrication Services Offered:


Ash Handling:

• Casing of Air Wash Assembly
• Casing of Clinker Grinder Assembly
• Supporting Structure for Fly Ash Storage Silo (Cap.-250 Ton)
• Collector Tank Assembly
• Sleeve Coupling Assembly

Belt Conveyor:

• Idler Frames
• Pulleys Frames
• Technological Structure (Stringer & Short Supports)
• Discharge Chutes
• Skirt boards
• Flap Gate Casting
• Sector Gates
• Take-up Tower
• Super structure (Galleries & Trestles)

Apart from these, we also meet the fabrication demands of:

• Silo / Storage Tanks
• Towers
• Pressure Vessels
• Other Industrial Structures as per requirement

Our valuable process experience assists us in successfully handling the customization requirements of Ash & Material Handling Equipment and their Spares. The strong service support provided by experienced team of design engineers also allows us to understand & meet the specific application needs of our customers. Further, this also allows us to assure clients of a better and more productive range of machinery and spares that meets their exact process requirements.

 

Our extensive experience in the industry as well as in-depth process knowledge of the involved processes also allows us to deliver services regarding:

 

• O & M / AMC of Power Plants

 

The support of advanced technology based processes also allows us to custom mold the services as per the specific and exact process needs of the customers.

We have with us team of highly skilled professionals who have supported us throughout in our emergence as leading company in the field of Ash & Material Handling Equipment and their Spares. Our team comprises:

 

• Management professionals

• Mechanical / Electrical Engineer

• Production staff

• Product design engineers

• Quality analysts

• Customer service personnel

 

Our team ensures that:

 

• Close monitoring is maintained at all stages of production

• Consistent operation efficiency & optimum functionality standards is provided in each of the equipment and spares offered

• Quality material is used in involved production processes

 

We also regularly provide training to our staff that allows us to keep our team updated with emerging market trends as well as increase their process efficiency.

Some of the industries where our range of Ash & Material Handling Equipment and Spares finds application in include:

• Cement industry
• Power industry
• Steel industry
• Fertilizer industry
• Ports

Industries / Areas of Electrical Service Catered

• Railways
• Advertising
• Data Centre
• Malls
• Engineering
• Township

Our well defined quality measures involved at all production stages allow us to successfully handle the optimum functionality demands in our range of Ash & Material Handling Equipment and their Spares. For consistently maintaining the defined production standards, we have with us experienced quality personnel who keep a strict vigil right from component machining to the final assembling stage of the equipment.

Some of the parameters we check quality on include:

• Functionality
• Energy efficiency
• Consistent performance

The effective use of cutting edge process technology at the time of designing & production also assure that our clients get from us quality equipment at competitive market prices.

 

We have with us well developed product and market research facilities, which helps us to ensure that the equipment and spares offered by us meet international standards both in terms of design and construction. Backed by services of experienced research associates, some of the derived research benefits include:

• Enhancing the design and construction standards of the equipment & spares

• Meeting the specific product requirements of the customers

• Understanding the upcoming changes in our industry sector and implementing them in our processes

Our consistent and client centric approach in successfully understanding and meeting the manufacturing requirements of Ash & Material Handling Equipment as well as spares for steel plants, cement plants, sugar plants, electrical & power plants has helped us to establish a formidable presence in our industry sector. Further, the capability of our team to offer Special Metallurgy Casting

O&M and AMC services for Power Plants have also helped us in gaining product support of many quality conscious clients.


Some of these include:

• M/s NTPC Ltd., Farakka
• M/s Kota Super Thermal Power Station, Kota
• M/s Suratgarh Super Thermal Power Station, Suratgarh
• M/s Birla Cement corporation, Chettorgarh
• M/s Manglam Cement Ltd., Morak
• M/s Hindalco Industries Ltd., Renukoot
• M/s Jubilient Organosys Ltd., Gajraula
• M/s Panipat Thermal Power Station, Panipat
• M/s Jindal Steel & Power Ltd., Raigarh
• M/s Energo Engg. Projects Ltd., New Delhi
• M/s Ingeneur’s & Agent (India), New Delhi
• M/s O S M Conveying & Engg. Pvt. Ltd., New Delhi
• M/s Tecon Projects Pvt. Ltd., Noida (Uttar Pradesh)
• M/s Sandvik Asia, Gurgaon (Haryana)
• M/s ABB Ltd.
• M/s D.M.R.C (Dlehi Metro Rail Corporation)
• M/s ETA
• M/s Italian Thai Development Ltd. (ITD)
• M/s Pioneer Publicity
• M/s TDI International (I) Ltd.
• M/s Sudhir Gensets & Power Projects Ltd
• M/s Ahluwalia Cntracts (I) Ltd