We offer CAD and product design services to our clients. We start with the conceptual engineering that requires instant capturing of ideas. This idea is provided a shape with conceptual designing. We ensure to change your concept into reality. Keeping in mind the product cost, marketing time, product quality and other important aspects, we evaluate various concepts to select the best one to suit the specific requirements of our clients. While designing concept we use visualization methods with 3D layout for packaging studies. Various down steam application like simulation, tool design and manufacturing are also referred during the designing process.

Additionally, we also provide assistance at different stages of project. We integrate with your team to provide services such as model generation, production drawing creation, tooling, simulation and manufacturing. Moreover we also automate the design processes by creating templates parts and assemblies, thereby significantly decreases the product design cycle time.

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Our computer aided design services for automation is widely used in diverse industries.The CAD/CAM software packages are widely used in different applications and have common and multi-purpose features. But if customized, it can improve the performance and accelerate the productivity of the design unit. This also increases the efficiency of the company as the customized software is in conformance with a company’s standards and practices. We have CNC programmers and other programming experts to write program codes for CAD software package. This helps in the integration of custom applications with the basic package.

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We provide CAD services for data migration an also modify it as per the specific requirements of our clients. We follow a systematic method that helps us in creating reliable models, which contains the original purpose of your design. This is advantageous in prospective redesigning procedures, whereby it allows in reutilization of your 3D CAD data. This further facilitates in lessening the design cycle for new product, thereby saving time and money.
Advantages:

• Average cost savings of 60% to 70%
• Guaranteed data uniformity and quality
• Strictly according to clients specification
• Reutilized in both upstream and downstream applications
• Quicker time-to-market and decreased costs

In the data conversion, firstly modals are developed in different stages. We can covert your data or product from paper drawings through 3D modeling and provide complete manufacturing solutions. Our efficient and smart CAD data conversion is possible our talented engineers, customized specifications, secure data storage and world-class infrastructure.

We abide by the following standard methodologies to execute our data conversion tasks:

• General Modeling and Documentation Methodologies
• Numbering schemes
• Authorization and revision procedures
• Formats and drawing conventions

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We make sensible use of Finite Element Analysis (FEA), Kinematics analysis and other engineering techniques, which are best solutions for perfect mechanical design. Based on our huge experience we perform designing and execution of engineering analysis technique that involves structural or thermal, modal or vibration, dynamic or kinematics and FEM mesh generation.

In order to optimize the product design and remove the problems that inhibit it, we provide practical solutions to our clients. Based on the design study, we provide solutions in the field of Design Validation, Identify the weak spots, Field failure solutions, Design Optimization and others.
In addition to that we also assist our clients in designing, simulating and analyzing their product design. We also develop virtual prototype of their products to eliminate the necessity of physical prototypes, consequently dropping the cost and time of development cycle. In providing simulation services, we used the following techniques:

• Finite Element Analysis
• Mechanism/Dynamic Analysis
• Design Optimization
• Reverse Engineering
• Vibration Analysis
• Durability and Fatigue Analysis
• Crash Analysis

So far we have accomplished numerous projects regarding mechanisms, FEA or vibration or CFD, fatigue, reverse engineering, aerospace, rail, machinery and white goods.

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Based on our vast expertise, we provide services for mold & tool making. Along with that we also undertake consequent component manufacturing, packing and delivery.We make judicious use of our resources to provide most practical solutions to our clients.In collaboration with numerous reputed organizations, we have executed different tool making and component manufacturing projects. We assist you in issues regarding procurement management and prototype development.
Combining our software skills and vast resources, we provide the following services:

• Rapid Prototyping
• Tool and Die Design
• Foundry pattern Design
• CNC Code Generation Services
• Global resource sourcing - Procurement

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Our CAM services for tool and die design are mostly used by plastic and pressure die casting industry. Original component model is used to fabricate tool design by applying necessary shrinkage for the tools. Owing to the parametric relation component model & tool design, any modification in one part is transmitted on the other by default. This makes it possible for us to make last minute changes as per the client’s specifications within insignificant time; thereby no change in the delivery schedule is needed.

We also fabricate secondary mould components such as slides, inserts, lifters and cooling lines, gates, runner systems and others on the mold components. These mold components are then assembled in the specified molds for final designing.

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Foundry Pattern

We use computer aided manufacturing technique to offer pattern designs that are widely used in the foundry industry. We have engineers who have specialization in casting and foundry industry. We assist our clients in planning their engineering processes and develop latest CAD/CAM technology. The following services are provided to the foundry industry:

• Wooden, Aluminium, Cast Iron, Gun Metal Pattern
• Sand Casting
• Shell Molding
• Machine Molding (Match Plate Pattern)
• Lost wax casting (High precision casting)
• Non Ferrous Alloys (Aluminum, Zinc etc)
• Gravity q Low pressure
• High pressure
• One-time solutions like Prototyping and Resin Modeling.

Our designers helps us in performing selective part function, tool productivity to increasing tool life and assemble tools in accord with the clients requirements.

Jig & Fixture Design

Owing to our know-how in designing Jigs and fixtures, we can design specific tools. These are very important for the machinery design. We are capable of forming them in bulk quantities as per the demands of our clients. We provide different types of jigs and fixtures such as:

• Automotive castings.
• Automotive plastic bumpers & grills.
• Automotive welding fixtures.
• Automotive ducts cutting and inspection fixtures.

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Based on our in-depth knowledge about manufacturing processes and applications in different industries, we provide latest software solutions to our clients. We have qualified NC code programmers, who have vast experience in the manufacturing industry and applied knowledge on CNC machines. Our CNC services include the following:

• Machining Process Planning
• Cutting Tool Selection
• Machining Strategies
• Optimal Cutting Time and Finish
• 3-axes & 5-axes Programs

Rapid Prototyping and Rapid Tooling

Rapid prototyping is useful in design visualization and lab tests by creating conceptual physical representative model of any part. This modal is used by engineers to examine form and fit along with performing functional tests. Thus it is very useful for the verification of design. We have associated with various firms to make rapid prototypes of sintered metal , SLA, LOM and ABS prototypes of product designs. Apart from that, rapid tooling service is also provided for injection molded components and Investment castings.

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We have the capability to provide manpower in CAD/CAM/CAE on contractual basis. This helps in reducing the operating costs of the firm by outsourcing their needs. Contract staffing service offered by us is reckoned for vital performance aspects such as cost, service, quality and speed. This allows the concerned firm to concentrate on their business and reduces their expenditure on trained manpower and infrastructure.

Contract Staffing is done on different business modals such as:

• On-site
• Off-site
• Combination of Onsite and Off-site
• Short term or Long Term deputation

For this we select highly talented candidates on the basis of various rounds of live practical tests and interviews. Along with their knowledge and proficiency, we also consider candidate's aptitude, attitude and commitment.

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Reverse engineering is used to create CAD legacy data from the original parts. Our 3D scanning solutions are used in producing the dense, clean data from complex machined parts, which are important for reverse engineering of a CAD-compatible surface. The 3D laser scanning is suitable for a different shapes and surface finishes such as complex parts, shiny and freshly machined parts, mixed surfaces, and contoured shapes. Being compact, our reverse engineering systems can be moved to your location. Laser scanning, reverse engineering, CAD, CAM and CAE solutions can be combined to renovate and revalue the existing product of our clients. Super imposition of the scanned data of the part and the reversed engineered CAD model facilitate us to provide inspection analysis report of the CAD model.

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We offer laser scanning services or digitizing services at affordable prices. This scanning technique can easily capture the geometry of existing physical objects with the help of laser scanners. We use KREON's scanning technology, which works on triangulation basis. The speed and accuracy of the scanners make them highly popular and an ideal tool for scanning complex parts of small or large diameter. Our 3D scanning is a perfect solution for quality control, reverse engineering, and inspection. The 3D laser scanning is used in the following applications:

• Architectural Restoration
• Forensics and Deformation Analysis
• Fabrication and Construction Inspection
• Manufacturing and Reverse Engineering
• Historical Archival
• Virtual Product Visualization
• Special Effects

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We have developed latest methodologies to provide effective 3D inspection services. For this we combine 3D digitizing technologies and laser scan. We blend the physical & digital world to inspect various products in diverse industries. Our 3D inspection services are used in the following:

• Quality Control Inspection of production parts
• First Article Inspection
• Tool and Die Verification
• Industrial Design: capture design studies into CAD database
• 3D Measurement

This method is suitable for validation and measurement of complex parts, assembly positions, welding fixtures, checking gauges, structural parts, dies, jigs and other 3D free form surfaces. An inspection analysis report is also provided with all reverse engineering projects that helps them in rapid validation of 3D modals created by reverse engineering. The 3D Inspection & measurement systems are portable and compact. It offers extremely fast and accurate results by measuring and analyzing the product. It decreases the inspection time up to 90% and increases the preciseness in ten-fold.

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