We are one of the Installation Service Provider, who can offer turnkey ultra high purity gas systems and water delivery systems from design, manufacture, and testing to installation and field services along with specialized precision ORBITAL WELDING.
· Design of the High Purity Gas Systems: You get a turn-key system fully documented and engineered on our CAD system by expert engineers.
· Manufacture of the High Purity Gas Systems: Our core competency lies in precision Orbital Welding. The extra care we provide while carrying out precision orbital welding carries over into the attention we give to our turnkey system from start to finish.
Reasons for Using Orbital Welding Equipment
• Productivity:An orbital welding system will drastically outperform manual welders, many times paying for the cost of the orbital equipment in a single job.
• Quality: The quality of a weld created by an orbital welding system with the correct weld program will be superior to that of manual welding. In applications such as semiconductor or pharmaceutical tube welding, orbital welding is the only means to reach the weld quality requirements.
• Consistency: Once a weld program has been established an orbital welding system can repeatedly perform the same weld hundreds of times, eliminating the normal variability, inconsistencies, errors and defects of manual welding.
• Orbital welding may be used in applications where access space restrictions limit the physical size of the welding device. Weld heads may be used in rows of boiler tubing where it would be difficult for a manual welder to use a welding torch or view the weld joint.
Applications for Orbital Welding
Aerospace: As noted earlier, the aerospace industry was the first industry to recognize the requirement for orbital welding. The high-pressure systems of a single plane can have over 1,500 welded joints, all automatically created with orbital equipment.
Food, Dairy and Beverage Industries: The food, dairy and beverage industries require consistent full penetration welds on all weld joints. Most of these tubing / piping systems have schedules for cleaning and sterilization in place. For maximum piping system efficiency the tubing must be as smooth as possible. Any pit, crevice, crack or incomplete weld joint can form a place for the fluid inside the tubing to be trapped and form a bacteria harbor.
Nuclear Piping: The nuclear industry with its severe operating environment and associated specifications for a high quality weld has long been an advocate of orbital welding.
Pharmaceutical Industry: Pharmaceutical process lines and piping systems deliver high quality water to their processes. This requires high quality welds to ensure a source of water from the tubes that is uncontaminated by bacteria, rust or other contaminant. Orbital welding ensures full penetration welds with no overheating occurring that could undermine the corrosion resistance of the final weld zone.
Semiconductor Industry: The semiconductor industry requires piping systems with extremely smooth internal surface finish in order to prevent contaminant buildup on the tubing walls or weld joints. Once large enough, a build up of particulate, moisture or contaminant could release and ruin the batch process.
Tube/Pipe Fittings, Valves and Regulators: Hydraulic lines and liquid and gas delivery systems all require tubing with connector fittings. Orbital systems provide a means to ensure high productivity of welding and improved weld quality. Sometimes the tubing may be welded in place to a valve or regulator body. Here the orbital weld head provides the ability to produce high quality welds in applications with restricted access to the weld joint.
