Boilers

Durability

Built in accordance with the I BR Code & ISO standard, the FBC design has proven to give much longer useful life cycles than Other Steam Generating Units.

Quality

Each unit is tested and inspected by the Inspecting Officer Deputed by the office of the Director of Boilers &/OR by any Well Known Third Party Inspecting Agencies as per clients request.

Design

The Boiler is designed and manufactured in parts which allows easy transportation by any mode of transport. Pre-commissioning check list allows user for easy erection and commissioning of boiler.

Efficiency

'COALESCE' Series gives best Thermal efficiency upto 85% on GCV for conventional fuels like - coal, lignite while Thermal efficiency 82% on GCV for agro fuels

Switch Over Option

Flexibility in adopting any Bio Fuel and Conventional Fuels like Coal & Lignite makes this steam unit very handy and popular in shorter period of time since its inception.

Low Maintenance

Each Part of FBC Boiler is Designed & Arranged in such a manner that it can run continuously for longer period of time without any trouble.

Easy Access

Ample area in the furnace & Drum provides easy access to the pressure part which helps to service them at regular interval for preventive maintenance.

Large Area of Air Box

Large air box of both AFBC & CFBC Design helps to burn the fuel at low combustion temperature with minimizing the excess air in to the furnace bed leading to generate lesser NOx. This allows optimum space to fire any type of Bio Fuel other than the traditional Conventional Fuels like lignite and Coal to opt the maximum efficiency, with minimum un burnt carbon percentage.

Applications

Industries including steel, cement, textiles, chemicals, aluminum, and paper can gain better energy efficiency and reduced emissions, by installing the new 'COALESCE' series FBC boilers. Apart from these industries the smaller capacity FBC Boilers can be used for all the Industrial Applications like Paper, Laminates, Cloth, Oil Refineries, Beverages, Milk & Milk Products, Rice and Malt industries. Immense response from our prestigious clients from all over the Globe has made the 'COALESCE' Series FBC Boilers the most prominent user friendly Steam Generating Equipment.

We manufacture and export a wide range of thermic fluid boilers, which are precision engineered using best grade components. These thermic fluid boilers are small and medium capacity hot oil heaters and designed for maximum efficiency even without feed air pre-heater. Our range is fully insulated ensuring no heat loss and offers noiseless operation & higher efficiency. These boilers are easy to install and provided by us at cost-effective rates. Moreover, we also provide our clients after sales services for these boilers.

We are engaged in manufacturing a range of waste heat recovery boiler which gives optimum performance and are highly demanded in various small scale as well as large scale industries. Designed using latest technology, these boilers are highly durable, cost effective and can generate steam quickly, giving enhanced performance on fluctuating loads. Our range of boilers are capable in reducing fuel cost and are at par with standards of international level.

Over six decades of experience in boiler industry & hundreds of installations world wide, Real Boiler has become the industry's most popular solid fuel fire boiler. The 'COALESCE' Series is the perfect choice available to various process industries to use best & cheap available agro based fuels as per the season. 'COALESCE' Series boiler can run on coal, lignite, husk, wood, oil, biogas and several other fuels, allowing process industry to operate their utility plant at the lowest energy cost whatever be the availability of fuel.

'COALESCE' series three pass manually as well as auto operated boiler comes in capacity from 500 kg/hr to 8000 kg/hr having working pressure from 7 kg/cm2to 21 kg/cm2 with Most Prominent Features as follows,

• Manufactured as per IBR 1950 and ISO Standards under I BR & Well Known Third Party Agencies.
• Uninterrupted dry steam at rated pressure.
• Fuel flexibility where multiple Bio/Agro fuel can be used as per the season.
• Conventional fuel like Coal and Lignite firing, options of conversion to oil/natural gas firing
• Fast to erect and commission.
• Easy access to boiler parts for cleaning and maintenance.
• Large Dia smoke tubes avoid choking compared to other Package Type Boiler.
• High water holdup and adequate steam space gives sufficient thermal inertia for responding to fluctuating loads. Low power consumption.

Three Pass 'ADVANTECH' Series Package Boiler Design is an invention of vast experienced staff of Real Engineers in the maintenance field. Its unique design gives optimum heat transfer for steam to fuel ratio consumption with no maintenance resulting in thousands in savings over the life of the boiler. Ample space in wrapper shell permits quick & easy transfer of flue gas in each pass with uniform temperature on every tube plate eliminates the fear of premature tube failure and cracks in the tube sheet.

'ADVANTECH' series three pass fully wet back boiler comes in a capacity from 500 kg/hr to 8000 kg/hr having working pressure from 7 kg/cm2 to 21 kg/cm2 with Most Prominent Features as follows;

• Manufactured as per IBR 1950 and ISO Standards under IBR & Well Known Third Party Agencies. 
  
• Large Water Holding Capacity & Steam Space, to ensure steady supply at fluctuating Loads.
• Large Grate Area & more Heating Surface facilitate quick steaming.
• Adequate Manhole, Mud Hole for easy maintenance from water side.
• High Efficiency & Low Stack Temperature.
• Factory Assembled & Tested.

We provide thermic fluid boiler which are small and medium capacity hot oil heaters. These are manufactured for utmost efficiency even without feed air pre-heater. It is possible to dispose liquid in phase at high temperature. The hot oil which is heated can also be used as a heat transfer fluid. It is offered with following features:

• Compact design
• Easy and quick set up
• Maximum running reliability
• Cost effective

We manufacture highly durable package boiler which is perfect for meeting stream requirements up to 100 kg/hour with have 90% efficiency in operations. It is very user friendly and is obtainable in different capacities. It doesn’t require any separate boiler which leaves us lots of space.

This boiler is very cost effective, which makes it popular among the clients. It has following features:

• Available in HSD/NG/LPG
  
• Steady supply of steam
  
• Easy operation
  
• Can be easily installed close to client equipment
  
• Cost effective

We manufacture quality steam boilers which is used in diverse industries. These are primarily of two types; water tube and fire tube. In water tube boilers, water is circulated in tubes which are heated outside by the fire and is used for high pressure boilers. In fire boilers, fuel is burned inside the furnace which creates hot gas and it automatically heats up water in the steam generating tube. It has following features:

• Easy operation
• Cost effective
• Trouble free installation
• Noiseless operation

Three-pass 'FLUIDPAC Series boiler from Real Boilers exceeds efficiency than any other boiler available in the present market. With no large refractory rear door, allows one person easy access to tubes. Front doors can be opened without removing burner components or controls. Its unique Factory Assembled, Prewired and Tested design allows our client an advantage to install the unit in lesser period of time as compared to other Boilers.

'FLUIDPAC series three pass fully wet back boilers comes in a wide range from 500 kg/hr to 20000 kg/hr having working pressure from 7 kg/cm2 to 21 kg/cm2 with Most Prominent Features as follows,

• Manufactured as per IBR 1950 and ISO Standards under IBR & Well Known Third Party Agencies.
• Large Water Holding Capacity & Steam Space, to ensure steady supply at fluctuating Loads.
• More Heating Surface facilitate quick steaming.
• Adequate Manhole, Mud Hole for easy maintenance from water side.
• High Efficiency & Low Stack Temperature.
• Factory Assembled & Tested.

We offer waste heat recovery boiler which gives optimum performance and are in high demand among different small scale and large scale industries. It is highly durable and cost effective and generates steam quickly thus giving enhanced performance on fluctuating loads.

Our boilers also have the ability in reducing the fuel cost at par with those available at international level. Following are its features:

• Available in both four side membrane panel and two side membrane panel type designs
• Fuel combustion efficiency
• Greater furnace volume
• Manual and auto feeding arrangement possible
• In-built moisture separator for steam purity