Cold Face and Hot Face Insulation Bricks (CFI), Specifications, Mica Insulation Bricks, Light Weight Insulation Bricks, Kyanite Insulation Bricks, Special Insulation Bricks : Rel Hipor

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Cold Face and Hot Face Insulation Bricks (CFI)	Specifications	Mica Insulation Bricks
Light Weight Insulation Bricks	Kyanite Insulation Bricks	Special Insulation Bricks : Rel Hipor
Silica Insulation Bricks	Insulation Castable	Insulation Mortar

Products

We manufacture a wide range of insulation refractory products such as insulation bricks, insulation mortar and insulation castables. Our product range includes:

» Silica Insulation Bricks
» Cold Face Insulation Bricks (CFI)
» Hot Face Insulation Bricks (HFI)
» Mica Insulation Bricks
» Light Weight Insulation Bricks
» Kyanite Insulation Bricks
» Special Insulation Bricks : Rel Hipor
» Insulation Castable
» Insulation Mortar

Cold Face and Hot Face Insulation Bricks (CFI)

Cold Face and Hot Face Insulation Bricks (CFI)

	CLAY BASE
PROPERTIES	RRCF	RRHF
B.D. (Gm/cc) Max.	0.8	0.9
CCS (Kg/cm2) Min.	15	20
A.P. (%) Min.	70	65
T.C.at 600°F Temp. (Kcal/m/hr/°C) Max.	0.19	0.25
PLC (%) for 5 hrs., Max.	1.5 at 1000°C	2.0 at 1000°C
PLC (%) for 5 hrs., Max.	1.5 at 1000°C	2.0 at 1000°C
SWT (?C) Max.	1050	1100
PCE (OC) Min.	-	27
Al2O3 (%) Min.	28	30
SiO2(%) Min.	60	62
Fe2O3 (%) Max.	2	2

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Specifications

	Mica			Clay Base			Kynite	Silica
Properties	RR500	RR600	RR700	RRCF	RRHF	RRHFI	RRHER	RRHS	RRSI
B.D. (Gm/cc) Max.	0.53	0.63	0.7	0.8	0.9	1	1.1	1.2	1
CCS(Kg /cm2) Min.	7	9	12	15	20	40	40	80	15
A.P. (%) Min.	80	75	72	70	65	60	55	55	65
T.C. at 600° HF Temp. Kcal/m/hr/°C) Max.	0.14	0.16	0.18	0.19	0.25	0.3	0.4	0.4	0.25
PLC (%) for 5 hrs., Max.	1.5 at 950°C	1.5 at 1000°C	1.5 at 1000°C	1.5 at 1000°C	2.0 at 1000°C	1.5 at 1200°C	1.5 at 1250°C	1.5 at 1200°C	1.5 at 1100°C
SWT (°C) Min.	1000	1000	1050	1050	1100	1200	1300	1350	1150
PCE (OC) Min.	-	-	-	-	27	30	32	30	-
Al2O3 (%) Min.	-	-	-	28	30	35	40	18	18
CiO2 (%) Min.	-	-	-	60	62	60	50	70	75
Fe2O3 (%) Max.	-	-	-	2	2	2	2	2	2

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Mica Insulation Bricks

	MICA
PROPERTIES	RR500	RR600	RR700
B.D. (Gm/cc) Max.	0.53	0.63	0.7
CCS (Kg/cm2) Min.	7	9	12
A.P. (%) Min.	80	75	72
T.C. at 600?HF Temp. (Kcal/m/hr/°C) Max..	0.14	0.16	0.18
PLC (%) for 5 hrs. Max.	1.5 at 950°C	1.5 at 1000°C	1.5 at 1000°C
SWT (?C) Max.	1000	1000	1050

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Light Weight Insulation Bricks

PROPERTIES	RRHFI
B.D. (Gm/cc) Max.	1
CCS (Kg/cm2) Min.	40
A.P. (%) Min.	60
T.C. at 600?HF Temp. (Kcal/m/hr/?C) Max.	0.3
PLC (%) for 5 hrs. Max.	1.5 at 1200°C
SWT (°C) Max.	1200
PCE (OC) Min.	30
Al2O3 (%) Min.	35
SiO2(%) Min.	60
Fe2O3 (%) Max.	2

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Kyanite Insulation Bricks

PROPERTIES	RRHFK
B.D. (Gm/cc) Max.	1.1
CCS (Kg/cm2) Min.	40
A.P. (%) Min.	55
T.C. at 600°HF Temp. (Kcal/m/hr/°C) Max.	0.4
PLC (%) for 5 hrs. Max.	1.5 at 1250°C
SWT (°C) Max.	1300
PCE (OC) Min.	32
Al2O3 (%) Min.	40
SiO2(%) Min.	50
Fe2O3 (%) Max.	2

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Special Insulation Bricks : Rel Hipor

PROPERTIES	REL HIPOR	REL HIPOR	REL HIPOR	REL HIPOR	REL HIPOR	REL HIPOR
	R-500	R-700	R-705	R-650	R-750	R-805
B.D. (Gm/cc) Max.	0.55	0.8	0.75	0.65	0.8	0.85
CCS (Kg/cm2) Min.	7	13	10	35	40	15
A.P. (%) Min.	72	70	70	65	65	65
T.C. at 800°HF Kcal/m/hr/°C Max.	0.25	0.3	0.3	0.3	0.35	0.35
PLC (%) for 24 hrs.	±1.0 at 1200°C	±1.5 at 1350°C	±1.0 at 1250°C	±1.5 at 1430°C	±1.5 at 1430°C	±1.5 at 1400°C
PLC (%) for 24 hrs.	±1.0 at 1200°C	±1.5 at 1350°C	±1.0 at 1250°C	±1.5 at 1430°C	±1.5 at 1430°C	±1.5 at 1400°C
SWT (?C) Max.	1300	1350	1250	1420	1430	1430
PCE (OC)	17	23	27	30	31	32
Al2O3 (%) Min.	45	55	45	52	50	50
Fe2O3 (%) Max.	1	1.5	1.5	1.5	1.5	1.5

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Silica Insulation Bricks

	SILICA
PROPERTIES	RRHS	RRSIB
B.D. (Gm/cc) Max.	1.2	1
CCS (Kg/cm2) Min.	80	15
A.P. (%) Min.	55	65
T.C.at 600°HF Temp. (Kcal/m/hr/°C) Max.	0.4	0.25
PLC (%) for 5 hrs., Max.	1.5 at 1200°C	1.5 at 1100°C
PLC (%) for 5 hrs., Max.	1.5 at 1200°C	1.5 at 1100°C
SWT (°C) Max.	1350	1150
PCE (OC) Min.	30	-
Al2O3 (%) Min.	18	18
SiO2(%) Min.	70	75
Fe2O3 (%) Max.	2	2

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Insulation Castable

PROPERTIES	RR CAST 4	RR CAST 7	RR CAST 11	RR CAST 13	RR CAST 11Li	RR CAST 11 Liz	RR CAST 13 Li	RR CAST 22 Li
SWT (°C) Min.	1000	1100	1300	1350	1350	1300	1400	1250
GRAIN SIZE mm. Max.	6	6	6	6	6	6	6	6
B.D. (Gm/cc) Max.	0.55	0.85	1.25	1.45	1.25	1	1.45	0.9
CCS (Kg/cm2) Min. After Drying at 110°C	4	12	35	50	45	15	50	12
T.C. at 500?HF Temp. (Kcal/m/hr/°C)	0.1	0.18	0.31	0.33	0.34	0.22	0.44	0.28
PLC (%) for 3 hrs. Max. At SWT	0.6	1.2	1	0.8	1	1.5	0.8	0.8
PCE (OC) Min.	-	12	14	14	14	14	15	14
Al2O3 (%) Min.	-	33	35	39	43	42	45	48
Fe2O3 (%) Max.	11	8	4	4	1.5	1.2	1.5	1

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Insulation Mortar

	Mica			Clay Base			Kynite	Silica
Properties	RR500	RR600	RR700	RRCF	RRHF	RRHFI	RRHER	RRHS	RRSI
B.D. (Gm/cc) Max.	0.53	0.63	0.7	0.8	0.9	1	1.1	1.2	1
CCS(Kg /cm2) Min.	7	9	12	15	20	40	40	80	15
A.P. (%) Min.	80	75	72	70	65	60	55	55	65
T.C. at 600° HF Temp. Kcal/m/hr/°C) Max.	0.14	0.16	0.18	0.19	0.25	0.3	0.4	0.4	0.25
PLC (%) for 5 hrs., Max.	1.5 at 950°C	1.5 at 1000°C	1.5 at 1000°C	1.5 at 1000°C	2.0 at 1000°C	1.5 at 1200°C	1.5 at 1250°C	1.5 at 1200°C	1.5 at 1100°C
SWT (°C) Min.	1000	1000	1050	1050	1100	1200	1300	1350	1150
PCE (OC) Min.	-	-	-	-	27	30	32	30	-
Al2O3 (%) Min.	-	-	-	28	30	35	40	18	18
CiO2 (%) Min.	-	-	-	60	62	60	50	70	75
Fe2O3 (%) Max.	-	-	-	2	2	2	2	2	2

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