Being a powerful leader in production of quality forgings we have developed a futuristic and customer focused business mission and vision.

Mission:

“To Provide Complete Customer Satisfaction by manufacturing Innovative and Cost effective products and Grow with Integrity, Trust, Team Spirit and Respect for Individuals”.

Vision:

To become the leader in the production of forgings, by adopting new technologies and by building a team of professional managers and engineers. The group ensures steady growth of business along with striving to use alternative energy, fuel etc. due to its concern towards environment.

We are leading manufacturer of various industrial suppliers and forgings for multiple applications complemented by a young vibrant workforce with a passion to excel and powered by creativity. We are powerful key player in the ring rolling segment.

Our product range includes:

• Seat Rings For Valves
• Ring Gears
• Large Size Bearing Rings
• Flanges
• Gasket Rings
• Slew Rings
• Plain Shaft
• Hubs
• Piston Rods
• Spindles
• Couplings
• Open Die Forgings
• Joint Less Rings

We strive for perfection. Based on this philosophy. Quality starts from day one and beings with close technical collaboration between you, the client and our company.

Selection of raw material:

Raw materials are procured from qualified suppliers only. Manufacturing facilities available, consistency in quality, adherence to deliver schedules are some of the factors considered in assessing and quality the suppliers.

Incoming raw material inspection:

Raw materials are 100% checked for chemical composition, Ultrasound and analysed for quality confirmation.

In-process control during production:

Forging is carried out in furnaces with are calibrated. During processing, all the parameters mentioned in the process documents are strictly adhered to.

We believe in ultimate customer satisfaction therefore have maintained our manufacturing unit equipped with latest machines and modern quality control and testing equipment. These facilities facilitate production of high performing industrial supplies that are widely appreciated for their unique qualitative features which make industrial works of our clients fast and convenient.

Further, we offer customization of various products strictly as per the technical specifications detailed by the clients that sufficiently fulfill their needs. We complete orders within stipulated time frame that also adds to bringing belief in our customer oriented activities. Moreover, we have made provisions for transparent business transactions for receiving order the timely payment through various modes with in intention to maintain cordial relations with clients.

Located in Bangalore, the industrial and technology hub of India, we are professionally managed ISO 9001-2000 company. Total Automation, timely up-gradation and seamless integration of facilities and processed enables Ring Forgings Pvt Ltd to meet the stringent demands of the discerning customers with International Standards. We are enriched with a talented work force.

Material handling & sawing facilities:

• Jib cranes
• Over head cranes
• Band saw machines

Forging facilities:

• Five massy clear space pneumatic hammers
• Three automatic ring rolling machines
• Four screw presses for forging

Heat treatment facilities:

• Austenazing furnace with automatic temperature controller
• Data logger
• Auto temperature controlled tempering furnace machining facilities

Machining facilities:

• Vertical milling centers
• CNC machine
• Turning centers
• Milling machine

We have ensured that our aforementioned machines are made to undergo regular inspection and upgraded in order to make them viable for industrial production. Further, we also have in-house designing section which is well-equipped with required facilities including latest CAD/CAM that enables our product designers to develop unparallel range of industrial supplies.

When buyers select a process and supplier for the production of an important metal part, they face an enormous array of possible alternatives. A great many metalworking processes are now available, each offering a unique set of capabilities, costs and advantages.

The forging process is ideally suited to many part applications, however some buyers may be unaware of the exclusive benefits available only from this ancient form of metal forming. In fact, forging is often the optimum process, in terms of both part quality and cost-efficiency-especially for applications that require maximum part strength, special sizes or critical performance specifications.

There are several forging processes available, including impression or closed die, cold forging, and extrusion. However,here we will discuss in detail the methods, application and comparative benefits of the open die and seamless rolled ring forging processes. We invite you to consider this information when selecting the optimum process for the production of your metal parts.

Open Die Forging:

Open die forging involves the shaping of heated metal parts between a top die attached to a ram and a bottom die attached to a hammer anvil or press bed. Metal parts are worked above their recrystallization temperatures-ranging from 1900°F to 2400°F for steel-and gradually shaped into the desired configuration through the skillful hammering or pressing of the work piece.

While impression or closed die forging confines the metal in dies, open die forging is distinguished by the fact that the metal is never completely confined or restrained in the dies. Most open die forgings are produced on flat dies. However, round swaging dies, V-dies, mandrels, pins and loose tools are also used depending on the desired part configuration and its size.

Although the open die forging process is often associated with larger, simpler-shaped parts such as bars, blanks, rings, hollows or spindles, in fact it can be considered the ultimate option in "custom-designed" metal components. High-strength, long-life parts optimized in terms of both mechanical properties and structural integrity are today produced in sizes that range from a few pounds to hundreds of tons in weight. In addition, advanced forge shops now offer shapes that were never before thought capable of being produced by the open die forging process.

Rolled Ring Forging:

The production of seamless forged rings is often performed by a process called ring rolling on rolling mills. These mills vary in size to produce rings with outside diameters of just a few inches to over 300" and in weights from a single pound up to over 300,000 pounds.

The process starts with a circular preform of metal that has been previously upset and pierced (using the open die forging process) to form a hollow "donut". This donut is heated above the recrystallization temperature and placed over the idler or mandrel roll. This idler roll then moves under pressure toward a drive roll that continuously rotates to reduce the wall thickness, thereby increasing the diameters (I.D. and O.D.) of the resulting ring.

Seamless rings can be produced in configurations ranging from flat, washer-like parts to tall, cylindrical shapes, with heights ranging from less than an inch to more than 9 feet. Wall thickness to height ratios of rings typically range from 1:16 up to 16:1, although greater proportions can be achieved with special processing. The simplest, and most commonly used shape is a rectangular cross-section ring, but shaped tooling can be used to produce seamless rolled rings in complex, custom shapes with contours on the inside and/or outside diameter.

We consistently work on our capability in terms of technology and engineering facilities that has augmented our operational area and enabled us to successfully cater to the needs of various industries.

Some of the industries we serve include:

• General Engineering Industries
  
• Industrial Valve Industries
• Defence
• Railways
• Pumps
• Petrochemicals
• Turbines
• Wind Mills
• Ball Bearing Manufacturers
  
• Machine Tools Manufacturers
  

Our precision engineered industrial supplies provide optimum solutions to specific applications of these industries that have put them on high rank on the demand list in the market.

We are equipped with the most sophisticated and advanced manufacturing plant that spreads across 37,000 square feet of cover space with capacity of manufacture 6000 tons per annum. The plant has state-of-the-art manufacturing facilities and modern quality testing machines.

We have modern in-house facilities, heat treatment, testing and advanced machines to finish the machining of forged components.

Material Handling And Sawing Facilities:

• Jib Cranes
• Over Head Cranes
• Band Saw Machines.

Forging Facilities:

• Five massy clear space pneumatic hammers
• Three automatic ring rolling machines
• Four screw presses for forging

Heat Treatment Facilities:

• Austen furnace with automatic temperature controller and data logger
• Auto temperature controlled tempering furnace

Machining Facilities:

• Vertical Milling centers.
• CNC Turning Centers
• Turning Centers
• Milling Machine

Testing Facilities:

We believe in greater customer satisfaction and hence the manufacturing units are equipped with a full fledged quality control equipments consisting of Metallographic Laboratory and Wet Analysis Laboratory.

Metallographic Laboratory Equipments:

• Portable Specto Photometer (PMI)
• Ultrasonic Testing Machine
• Magnetic Particle Tester
• Die Penetrant Testing Facilities
• Universal Testing Machine 600 KN
• Vickers Hardness Testing Machine
• Brinnel Hardness Tester
• Rockwell Testing Machine (Electronic)
• Erickson Testing Machine
• Impact Testing Machine
• Metallurgical Microscope
• Dynamic Hardness Tester – portable
• Rad Check Meter

Wet Analysis Laboratory:

• Carbon Apparatus
• Salt Spray Chamber
• Strohlien Apparatus
• Muffle Furnace
• Hot Air Oven
• Digital Balances – Schimazdu Make
• Specific Gravity Test Apparatus
• I.G.C. Test Apparatus

With an emphasis on adopting latest technology keeping in line with the cost optimization and market requirement, we strives to serve our customers better by ensuring superior quality products.

Having the largest range of products in its credit we are catering to various Industrial applications for different industrial segments such as:

• General Engineering Industries
• Industrial Valve Industries
• Defence
• Railways
• Pumps
• Petrochemicals
• Turbines
• Wind Mills Manufacturers
• Ball Bearing  Manufacturers
• Machine Tools Manufacturers