We are manufacturing and exporting technology based ultrasonic cleaning systems that are designed using stainless steel, mild steel, contractors and electrical cables as raw material. Widely used in casted aluminum components, these ultrasonic cleaning systems are used for cleaning of machines and their components. These ultrasonic cleaning systems are subject to custom designing as per the requirements of our clients.
Aqueous Ultrasonic Cleaners
We are instrumental in offering our clients with multi stage aqueous ultrasonic cleaners that are used in cleaning process in industries and are perfect replacements for chlorinated solvents like TCE and PCE. These aqueous ultrasonic cleaning systems are not hazardous to human health & environment, unlike chlorinated solvents, which can cause cancer over prolong exposure. Also contributing towards the relief of ozone depletion, as against chlorinated solvents, these aqueous ultrasonic cleaning systems are environmentally benign and technically feasible alternatives for solvent cleaning. These ultrasonic cleaners use water compounded with alkali, surfactants, water conditioners, corrosion inhibitors and foam stabilizers as media for cleaning purposes.
Mainly, cleaning is dependant upon the chemical properties of the solvent, but in case of ultrasonic cleaning, the mechanical properties of the systems play a vital role. Properties like high-pressure spray, ultrasonic agitation and dunking are extremely important, and thus, these systems have higher ultrasonic power per liter of volume, which ranges between 16 to 20 watts per liter. The salient features of our aqueous ultrasonic cleaners are as follows:
Good solvency
Lower heat of evaporation
High or absence of flash point
Non-corrosive nature
Relative stability & compatibility with metals & glass
Since the nature of solvent used is a crucial aspect, the successful implementation of aqueous ultrasonic cleaning systems is necessitated through a careful design. The operations involved in the operation are:
We have in store for our clients, a robustly constructed range of TRANSONIC automatic handling systems that is used for handling of material without much manual interference. These automatic handling systems are integrated with baskets, pneumatic lifting, swinging apparatus, filtering pumps and systems to remove floating greases. Available in numerous models and specifications, these can be custom-made to meet the application requirements of different industries.
Our clients can avail from us, a technologically advanced range of Recovery System For Solvent Base Cleaners (TCE/PCE/Leksol) that is used for on-site recycling. Generally these are used in industries where 100 liters of solvent waste is generated per day. These cleaners use several separation technologies for on-site recycling of contaminated solvents like gravity separation, filtration, bath distillation, fractional distillation, evaporation. The function and operation of these cleaners are as follows:
Use of contaminated solvent after initial use for a second cleaning process (downgrading)
Solvent acquires very less contamination in usage
Solvent can be downgraded or used for less demanding cleaning operations
Heavily contaminated solvent requires more effort for recycling and also requires the exploration of possibilities for on-site and off-site recycling or reclamation
The soil removed through vapor degreasing and cold cleaning is accumulated in the equipment
After reuse, the solvent becomes too contaminated and needs to be reclaimed or disposed of via incineration
Trichloroethylene in degreasing is capable of cutting solvent waste from 20 drums a month to five drums a month (a 75 percent reduction). This reduced the virgin solvent consumption by 15 drums a month
The solvent waste is pumped into a holding tank
This collected waste is redistilled in a period of two weeks for recovering as much solvent as possible, leaving only 5 drums per month requiring off-site disposal
Some of the extra features of our recovery systems for solvent base cleaners are as follows:
Proprietary designed water separator encased in cooling jacket for removal of atmospheric water added during distillation
Extra cooling coils for fast distillation of solvent. (Bigger freeboard zone)
Indirect heating (Oil bath heating) for preventing excess heating of solvent for avoiding disintegration
Provided with effective chilling unit, storage tank (optional), air tight lid cover, filter unit (optional) at input and level indicator
These systems are available in the following standard sizes:
We bring forth for our clients, a quality proven range of TRANSONIC Semi automatic & automatic cleaning systems, TRANSONIC online linear conveyors that is designed using latest technology. Available in different types depending upon the production rate, these conveyors are acknowledged for high load bearing capacity and sturdy construction. We also undertake customization of this range to meet the specific requirements of our clients. Depending on the cleaning level required the number of cleaning stages are decided.
We designing and manufacturing an industrial grade range of single tank ultrasonic cleaners that is used for cleaning a small number of parts. These ultrasonic cleaners are unlike standard table top type systems that have small transducers, with the generator, tank and heater in the same shell. Our single tank aqueous ultrasonic cleaners are robustly constructed and have a separate generator unit to prevent the damage by heat generated in the ultrasonic tank. Allowing more space for larger transducers on the tank bottom, these single tank ultrasonic cleaners are suitable for low volume, lab type or prototype cleaning lines. These cleaners can be set up for cleaning the parts and the multiple tank systems of the machines. These cleaners are offered to our clients in the following tank sizes:
We designing and manufacturing an industrial grade range of single tank ultrasonic cleaners that is used for cleaning a small number of parts. These ultrasonic cleaners are unlike standard table top type systems that have small transducers, with the generator, tank and heater in the same shell. Our single tank aqueous ultrasonic cleaners are robustly constructed and have a separate generator unit to prevent the damage by heat generated in the ultrasonic tank. Allowing more space for larger transducers on the tank bottom, these single tank ultrasonic cleaners are suitable for low volume, lab type or prototype cleaning lines. These cleaners can be set up for cleaning the parts and the multiple tank systems of the machines.
These cleaners are offered to our clients in the following tank sizes:
Advance Air Engineers Private Limited Supplier of air washers such as advanced air washers, air dust washers, horizontal air washers, precision air washers and air pressure washers, industrial air washers and heavy duty air washers.
Airflow Engineers Private Limited Supplier and manufacturer of air washers which includes automotive washers, pollution control washers and air pollution control washers.
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