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Featured Services
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We have been constantly showing our preeminence in manufacturing exclusive range of blow & injection molding products like plastic product designing, plastic product fabrication, 3d plastic product designing, 3d plastic product fabrication, etc., that finds wide application in various areas. These have earned recognition due to their environment friendly, durability and other innate features. We are successful in meeting the specific requirements of our customers through our custom-made products, which are available at the industry leading price.
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Product Designing Services
Product designing is the first step for ensuring that the product is made with validated dimensions. This guarantees that the product has a high repeat mountable lifespan and optimized cycle time making the product economically viable and free of technical encumbrances. Additionally it provides a sound base for quality assurance referral dimensions. Product drawings can be provided in both, two dimensional and three dimensional detailing including an e-drawing viewer which offers cross sectional measurable dimensions which are not possible in two dimensional drawings. Three dimensional drawings are generated in CAD which is compatible with CNC machine languages. Once the data is validated it can be sent straight to the tooling centre reducing the margin of error and reducing the cost and time of tool making. The e-drawing viewer offers a full 360 viewing experience with the features like rotation, cross section, top and bottom viewing with zoom facilities.
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Prototyping Services
Rapid prototyping is the fabrication of parts from CAD data sources which helps in producing objects of complex geometries in a relatively short period of time. These systems are beneficial to engineers, allowing them to better understand the products that they are designing aesthetically and technically. Rapid prototyping allows design challenges to be determined earlier in the design process, saving time and money. Types of Rapid Prototyping - 3-Dimensional Printing
- Fused Deposition Modeling
- Inkjet Methods
- Laminated Object Manufacturing
- Stereo lithography
- Selective Laser Sintering
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Mould Designing Services
Mould designing plays a pivotal role in determining the economic success of the product when calculated on per cycle output and life span of the mould over the cost of capital invested. Mould designing is determined by machine to be produced on, product profile, number of cavities, material viscosity, mould cycle, core and cavity features, drafts, parting lines, gating system, runner system, ejector type, material and mould temperatures, shrinkage rate, mould interlocks, mould base materials, cavity and core materials and mould actions. Designing moulds in 3D has many benefits over older 2D methods, 3D designs are capable of designing more complex moulds offering a window to; thoroughly inspect the design through interference checking. Complex shapes used in today Common bi-directional translators are DXF, DWG, IGES, STEP, PARASOLID, STL, VRML & XGL Ideal features of a well designed mould should include global mould design practices, three dimensional designing, integrated prototyping with production tooling, minimal lead time, close tolerances and high part qualities.
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Mould Making Services
The outcome of a certified three dimensional mold design will depend on the accuracy of the tooling / machine centre it is loaded onto; hence it is essential to have high accuracy calibrated CNC machine. CNC (Computer Numerical Controlled) machines are sophisticated metalworking tools that can create complicated parts required and are aided by the native source code data generated during the mould designing. CNCs can be found performing work as lathes, milling machines, laser cutters, abrasive jet cutters & punch presses. CNC refers to a large group of machines utilizing computer logic to control movements and perform metalwork. This makes them extremely accurate and cost effective. To further maximise the advantage of a well designed mould, standard parts like the mould base and hot runner system with manifold should be utilized. To minimize the maintenance downtime caused due to damage, wear and tear consumables like ejector pins, guide pins, bushes and gaskets must be identified and proved with the mould to the customer. It would be prudent to have addition inserts and cavities made in case of accidental damage.
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Injection Moulding Services
Injection molding is the manufacturing process for producing parts from thermoplastics and thermosetting plastics by applying heat energy to the resins thus, converting granular resins into a molten state and force injecting the liquefied material into a mold under high pressure into the cavity of the mold. The resin is allowed to cool or cure and is ejected out of the mold taking the shape of the cavity and core. Injection mold machine also known as an injection press consists of two main parts, a clamping unit and an injection unit. Classified into two broad categories, horizontal or vertical depending on the mold orientation and molding requirement. Majority machines are horizontal but a few are vertical where the application is niche insert molding where gravity is used to the advantage. Horizontal machines can be classified by the system that drives them. Hydraulic (oil), electric (also called EMT electric machine technology) or hybrid (combination of both) EMTs reduce operating costs due better management of energy, are faster, more quieter with higher accuracy but are higher in cost as compared to hydraulic machines. Hybrid machines use the advantages of both hydraulics and electrical.
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Blow Moulding Services
Blow molding, also called blow forming, is a manufacturing process using thermoplastics by which hollow plastic profiles are formed. The blow molding process begins with applying heat energy to the resins thus, converting them into a molten state and forming them into a prison or preform. The prison is a tubular piece of plastic with a hole in one end in which compressed air is released. The compressed air expands the parson into the female mold cavity, while the pressure of the compressed air is maintained for a pre determined period of time, thus allowing the parson to expand and take the shape of the mold cavity. Once the plastic has cooled the mold is opened and the part is ejected.
In general, there are three main types of blow molding systems: extrusion blow molding (EBM), injection blow molding (IBM), and stretch blow molding (SBM).
Extrusion blow molding can be either continuous (where the parson is extruded continuously and separated by a hot cutter or knife) or intermittent (where the screw turns, stops and pushes the material out. If there is an accumulator head it will gather the melted material and form into a parson when enough material is accumulated) Injection blow molding consists of two stages, injection molding of thermoplastic material into hollow tube shape called a preform and blow molding where the preform is transferred on to a metal shank called the core rod which rotates to a blow moulding station where it is inflate and cooled. This process is suitable for producing large quantities. Stretch blow moulding is the process where a plastic container is made from a preform or parison that is stretched in both directions when the preform is blown into desired container.
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Blow Molded Containers
Blow molded containers custom made from virgin high-density, low-density polyethylene and polypropylene made in various shapes and sizes. Our blow molded bottles have the capacity to hold 15 milliliters to 2300 milliliters. We have the ability to run custom colors and custom pack products to meet our customer’s unique needs and requirements.
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Healthcare Disposables
Healthcare disposables made from virgin polystyrene, polypropylene, high and low density polyethylene manufactured under good manufacturing conditions. Custom packed to suit customer requirements. Products can be ethylene oxide (EtO) sterilized or gamma sterilized to meet the customer requirement and standard.
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Personal Healthcare Products
Personal healthcare products and rapid diagnostic components products are made from the best virgin grades of acrylonitrile butadiene styrene (ABS), high impact polystyrene (HIPS), high-density, low-density polyethylene, polypropylene and natural rubber. High level of customization is possible to suit the importing countries marketing, medical preference and requirements.
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Consumer Products
Consumer products like online housings for water treatment are made from virgin polycarbonate (P.C.), acrylonitrile butadiene styrene (ABS), high impact polystyrene (HIPS) and polypropylene. Complex in-mould insert moulding, sonic wielding and part assemble can be done to suit customer requirements.
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Product Designing Services
Prototyping Services
Mould Designing Services
Mould Making Services
Injection Moulding Services
Blow Moulding Services
Blow Molded Containers
Healthcare Disposables
Personal Healthcare Products
Consumer Products
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