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Reliability Management Consultant Private Limited

Kolkata, West Bengal

Year of Establishment: 1978
IndiaMART Member Since: 2002
Services [20]
Phone: +(91)-(33)-24054347

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Case Studies

We understand the challenges clients face. Our expertise in effectively handling the demands of case studies has helped our clients in achieving exceptional levels of manufacturing productivity as well as operational efficiency. The case studies are explained below through examples from manufacturing units where this process has been applied.
Case Studies


Change Management

Change Management

We undertook case study for change management of a cement plan. The details of the case study done are as under:

  • From a Cement Plant- Change Management Number of Plants under Reliability Improvement = 3 %
  • Of equipment covered under Reliability Improvement Plan = 62 (most critical + critical)

Other benefits for the same plant include: 

Seal failure analysis Presently no seal failure takes place
Bearing failure analysis Presently no unwanted/premature bearing failure takes place
Bearing selection Redesign for bearing that were giving inadequate life
Gear failure analysis Presently no undesirable gear failure takes place
Lubrication/WDA/Tribology Lubricant cost brought down by 67%
Heat exchanger study No heat build up for any of the critical machines
Vibration analysis Accuracy of analysis increased to 98%
Spare parts management Reduction in the cost of spares thru lesser use
Identification of training needs and SOP (Standard Operating Procedure) Implemented for better operability and maintenance



 
 

Innovation Management

Innovation Management
With 4 years of continuous efforts, the yield of continuous casting plant (Stand Pig Casting Machine) could not be improved beyond 92 to 93% by any of the available improvement theories as well as techniques like:
  • TPM (thru JIPM)
  • Theory of Constraints
  • TOP (McKinsey model)
  • TBEM
  • TQM
  • Six Sigma and others

 

However with application of Design Out For Reliability (DOFR), the yield increased to 98%. Further, in barely three months with minimum efforts, the company gave additional profit increase by 8% on a continuous basis (the reported profit margin of company is around Rs. 35 crores).


 
 

Quality Improvement

Quality Improvement
With 4 years of continuous efforts in bringing Quality Improvement through DOFR the yield of continuous casting plant (Stand Pig Casting Machine) could not be improved beyond 92 to 93% by any of the available improvement theories & techniques like:
  • TPM (thru JIPM)
  • Theory of Constraints
  • TOP (McKinsey model)
  • TBEM
  • TQM
  • Six Sigma

 

However with application of Design Out For Reliability (DOFR), yield increased to 98%. Further, in barely three months with minimum efforts, the company started giving additional profit increase by 8% on a continuous basis (the reported profit margin of company is around Rs. 35 crores).


 
 

Strategy & Leadership

Strategy & Leadership
With sound understanding of varied problems existing within the working structure of organization, we are rendering excellent services pertaining to apt strategy as well as motivational leadership. The services delivered by us have proved to be highly fruitful for many industrial companies.

 
 

 

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