Alcohol Based Coatings

Description

A ready to use high refractory solvent based product for heavy section cast Iron and steel castings suitable for green sand and CO₂  processes. It can be used for heavy section copper castings. CERACOTE-30S is formulated in such a way as to get very good suspension properties and hence is very easy to remix after any length of storage. The dried coating presents a smooth, uniform and inert surface to the molten cast and hence preventing burn on and metal penetration.

Application

• Brushing and swabbing.
• For large moulds and cores, coatings should be done in parts and ignited to avoid solvent loss by evaporation. It should be mixed properly before use.

Advantages:

• CERACOTE-30S is formulated in such a way as to get very good suspension properties and hence is very easy to remix after any length of storage.
• Due to higher filler to solvent ratio covering property is excellent.
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Standard Packing - 30-35kg.Polycarboy.

Physical Properties

Sp.Gravity	1.65-1.75gm/cc 55-65 Be
Viscosity	14-16Secs.By B4 Cup.
Settling	2-5% after an hour. 20-25% after 24hours.

 

ISSOCOTES Thixotropic spirit based coating.Ready to use high solids, thixotropic spirit based coatings for Alloy & steel castings.

Descriptions:

ISSOCOTES are ready to use, thixotropic coatings having high solids, with excellent suspension characteristics. They ensure excellent surface finish on steel, cast iron & copper based castings.

ISSOCOTES coatings, because of higher filler to solvent ratio, covering properties excellent. The high refractory zirconium silicate in ISSOCOTES ensure good casting finish free from metal penetration and sand fusion

Application:

Easy mixing due to excellent suspension properties. The surface weakening is reduced due to low carrier & high gel. This makes ISSOCOTES suitable even for organic binders.

Recommended for Steel, alloy steels, heavy section cast iron & Copper based alloy castings.

 

Advantages:

• Good casting finishes and reduced fettling costs.

Higher coverage :

• Due to higher filler to solvent ratio gives better surface coverage.

 

Easy preparation :

• Excellent suspension and easy remix ability of ISOCCOTES coatings ensure rapid preparation even with manual mixing.

 

Universal application:

• ISOCCOTES can be used for large number of metals and all types of binders.

Standard packing - ISSOCOTES IR : 40Kg. Polycarboys. [Steel Castings]

Description	Ready to use high refractory Magnesite wash is off white coloured coating produced from especially with Manganese in order to get smooth and clean surface finish. The coatings are recommended for use on green sand, silicate and oil bonded moulds & cores to get a smooth casting finish free from sand burn-on for Manganese steel castings.
Application	Magnacote is mainly used for oil-bond, green sand &CO2 cores and moulds. Specific Gravity    :- 1.25-1.50gm/cc Viscosity              :-  12-15 Secs. Solid Contents    :-  45-55% Remix the ready for use liquid homogeneously before use. Apply by brush or spray on the mould or core surface and light off. In case of large moulds or cores surface, it is ideal to apply product in smaller areas at a time followed by immediate light off. Replace the lid of the container immediately after use. Torch the coated surface after lighting off whenever necessary, in order to completely dry the coated surface.
Advantages	Good casting finishes and reduced fettling costs. Higher coverage. Easily flammable and hence gives a hard coating surface. No blistering, cracking or scaling on drying. Good covering properties by any of the application methods. Brushing, Dipping and Spraying.
Packing	25-30kgs.
Storage precaution	Stored in a cool & dry place. Highly inflammable & should be kept away from flames.

Technical Data Sheet

Description:

Ready to use high refractory graphite wash is black coloured coatings produced from especially with graphite having fixed carbon in order to get smooth and clean surface finish. The coatings are recommended for use on green sand, silicate and oil bonded moulds & cores to get a smooth casting finish free from sand burn-on for Iron, Gray Iron and non –ferrous castings.

 

Application

M-COTE GL is mainly used for oil-bond, green sand &CO2 cores and moulds.

• Specific Gravity:-1.00-1.10gm/cc

• Viscosity :-12-15 Secs.

• Solid Contents :-30-32%

• Remix the ready for use liquid homogeneously before use.
• Apply by brush or spray on the mould or core surface and light off.
• In case of large moulds or cores surface, it is ideal to apply product in smaller areas at a time followed by immediate light off.
• 
  
• Replace the lid of the container immediately after use.
• Torch the coated surface after lighting off whenever necessary, in order to completely dry the coated surface.

 

Advantages

• Good casting finishes and reduced fettling costs.

• Higher coverage.

• Easily flammable and hence gives a hard coating surface.

• No blistering, cracking or scaling on drying.

• Good covering properties by any of the application methods.

• Brushing, Dipping and Spraying.

 

Packing

• 20/30/50kgs.

Storage precaution

Stored in a cool & dry place. Highly inflammable & should be kept away from flames.

We offer ready to use thixotropic coatings having high solids, with excellent suspension properties thereby ensuring best surface finish on steel, cast iron and copper based coatings. These exhibit the following properties:

 

• Higher filler to solvent ratio

• High refractory zirconium silicate ensures excellent casting finish from sand fusion & metal penetration

• Reduced surface weakening due to high gel and low carrier

• Suitable for organic binders

• Reduced fettling cost

• Higher coverage

• Easy preparation (manual)

 

This is offered in standard packing of 35 kg polycarboys (alloy casting) along with special gravity at application consistency of 1.80-1.90 g/cc.

We offer easy to prepare Dycotes-1 which is a water based coating for steel casting. This water based coating is ready to use and offers higher coverage due to its excellent suspension properties.

Coatings are produced from special refractory materials. These are spirit or Solvent based and highly inflammable, available in paste and ready to use Liquid forms. They are available in the range of special refractory dressings such as Graphite, Zircon, Ceramic and combination. The refractory coatings are recommended for use on green sand, silicate and oil bonded moulds and cores to get a smooth casting finish free from sand burn-on for Iron, Steel and non- ferrous castings.

Application:

• Mix paste products with the appropriate thinner at the recommended Dilution rate using a mechanical mixture.
• Remix the ready for use liquid homogeneously before use. Apply by brush or spray on the mould or core surface and light off.
• In case of large moulds or cores surface, it is ideal to apply products in smaller areas at a time followed by immediate light off.
• Replace the lid of the container immediately after use.
• Torch the coated surface after lighting off, whenever necessary, in order to completely dry the coated surface.

Advantages:-

• Good casting finishes.
• Reduced fettling costs
• Higher coverage
• No blistering, cracking, scaling or drying Brushing Dipping Spraying

• Product Range:- M-COTE GL Alcohol Based Graphite Wash
• Fillers:- Graphite
• Application:- Iron castings
• Precaution:- Mouldcotes are highly inflammable & should be kept away from flames.