Coatings are produced from special refractory materials. These are spirit or Solvent based and highly inflammable, available in paste and ready to use Liquid forms. They are available in the range of special refractory dressings such as Graphite, Zircon, Ceramic and combination. The refractory coatings are recommended for use on green sand, silicate and oil bonded moulds and cores to get a smooth casting finish free from sand burn-on for Iron, Steel and non- ferrous castings.

APPLICATION :-

• Mix paste products with the appropriate thinner at the recommended Dilution rate using a mechanical mixture.
• Remix the ready for use liquid homogeneously before use. Apply by brush or spray on the mould or core surface and light off.
• In case of large moulds or cores surface, it is ideal to apply products in smaller areas at a time followed by immediate light off.
• Replace the lid of the container immediately after use.
• Torch the coated surface after lighting off, whenever necessary, in order to completely dry the coated surface.

Advantages:-

• Good casting finishes.
• Reduced fettling costs
• Higher coverage
• No blistering, cracking, scaling or drying Brushing Dipping Spraying

Product Range:- M-COTE GL Alcohol Based Graphite Wash
Fillers:- Graphite
Application:- Iron castings
Precaution:- Mouldcotes are highly inflammable & should be kept away from flames.

Description

 

A ready to use high refractory solvent based product for heavy section cast Iron and steel castings suitable for green sand and CO₂ processes. It can be used for heavy section copper castings. CERACOTE-21is formulated in such a way as to get very good suspension properties and hence is very easy to remix after any length of storage. The dried coating presents a smooth, uniform and inert surface to the molten cast and hence preventing burn on and metal penetration.

 

Application

 

Brushing and swabbing. For large moulds and cores, coatings should be done in parts and ignited to avoid solvent loss by evaporation. It should be mixed properly before use.

 

Advantages

 

CERACOTE-21is formulated in such a way as to get very good suspension properties and hence is very easy to remix after any length of storage. Due to higher filler to solvent ratio covering property is excellent.

 

Standard Packing

 

30-35kg.Polycarboy.

 

Physical Properties

•   Sp.Gravity:-1.65-1.75gm/cc 55-65 Be^o

• Viscosity :-14-16Secs.By B4 Cup.

• Settling :- 2-5% after an hour.

• 20-25% after 24hours.

ISSOCOTES Thixotropic spirit based coating

Ready to use high solids, thixotropic spirit based coatings for Alloy & steel castings.

Descriptions:

 

ISSOCOTES are ready to use, thixotropic coatings having high solids, with excellent suspension characteristics. They ensure excellent surface finish on steel, cast iron & copper based castings.

 

ISSOCOTES coatings, because of higher filler to solvent ratio, covering properties excellent. The high refractory zirconium silicate in ISSOCOTES ensure good casting finish free from metal penetration and sand fusion

 

Application:

 

Easy mixing due to excellent suspension properties. The surface weakening is reduced due to low carrier & high gel. This makes ISSOCOTES suitable even for organic binders.

 

Recommended for Steel, alloy steels, heavy section cast iron & Copper based alloy castings.

 

Advantages:

 

• Good casting finishes and reduced fettling costs.

 

Higher coverage :

 

• Due to higher filler to solvent ratio gives better surface coverage.

 

Easy preparation :

 

• Excellent suspension and easy remix ability of ISOCCOTES coatings ensure rapid preparation even with manual mixing.

 

Universal application:

 

• ISOCCOTES can be used for large number of metals and all types of binders.

 

Standard packing - ISSOCOTES IR : 40Kg. Polycarboys. [Steel Castings]

Description	Ready to use high refractory Magnesite wash is off white coloured coating produced from especially with Manganese in order to get smooth and clean surface finish. The coatings are recommended for use on green sand, silicate and oil bonded moulds & cores to get a smooth casting finish free from sand burn-on for Manganese steel castings.
Application	Magnacote is mainly used for oil-bond, green sand &CO2 cores and moulds. Specific Gravity    :- 1.25-1.50gm/cc Viscosity              :-  12-15 Secs. Solid Contents    :-  45-55% Remix the ready for use liquid homogeneously before use. Apply by brush or spray on the mould or core surface and light off. In case of large moulds or cores surface, it is ideal to apply product in smaller areas at a time followed by immediate light off. Replace the lid of the container immediately after use. Torch the coated surface after lighting off whenever necessary, in order to completely dry the coated surface.
Advantages	Good casting finishes and reduced fettling costs. Higher coverage. Easily flammable and hence gives a hard coating surface. No blistering, cracking or scaling on drying. Good covering properties by any of the application methods. Brushing, Dipping and Spraying.
Packing	25-30kgs.
Storage precaution	Stored in a cool & dry place. Highly inflammable & should be kept away from flames.

We offer ready to use thixotropic coatings having high solids, with excellent suspension properties thereby ensuring best surface finish on steel, cast iron and copper based coatings. These exhibit the following properties:

 

• Higher filler to solvent ratio

• High refractory zirconium silicate ensures excellent casting finish from sand fusion & metal penetration

• Reduced surface weakening due to high gel and low carrier

• Suitable for organic binders

• Reduced fettling cost

• Higher coverage

• Easy preparation (manual)

 

This is offered in standard packing of 35 kg polycarboys (alloy casting) along with special gravity at application consistency of 1.80-1.90 g/cc.

We offer ready to use thixotropic coatings having high solids, with excellent suspension properties thereby ensuring best surface finish on steel, cast iron and copper based castings. Issocotes are ready to use, thixotropic coatings having high solids, with excellent suspension characteristics. They ensure excellent surface finish on steel, cast iron & copper based castings. Issocotes coatings, because of higher filler to solvent ratio, covering properties excellent. The high refractory zirconium silicate in Issocotes ensure good casting finish free from metal penetration and sand fusion

Application:-

Easy mixing due to excellent suspension properties. The surface weakening is reduced due to low carrier & high gel. This makes Issocotes suitable even for organic binders. Recommended for Steel, alloy steels, heavy section cast iron & Copper based alloy castings. Advantages: Good casting finishes and reduced fettling costs. Higher coverage : Due to higher filler to solvent ratio gives better surface coverage. Easy preparation : Excellent suspension and easy remix ability of Issocotes coatings ensure rapid preparation even with manual mixing.

Universal application:-

Issocotes can be used for large number of metals and all types of binders. Standard packing Issocotes IR : 40Kg. Polycarboys. [Steel Castings] Ceracote-21 : 35Kg.Polycarboys. [Alloy Castings] Precaution: Issocotesare highly inflammable & should be kept away from flames.

We offer superior quality Kolcote which is a ready to use coating for manganese steel castings. The special gravity at application consistency of Kolcote is 1.20-1.40 g / cc. These exhibit excellent mixing due to its suspension properties.

We offer easy to prepare Dycotes-1 which is a water based coating for steel casting. This water based coating is ready to use and offers higher coverage due to its excellent suspension properties.

M-COTE GL A spirit based Graphite wash

 

TECHNICAL DATA SHEET

 

Description

 

Ready to use high refractory graphite wash is black coloured coatings produced from especially with graphite having fixed carbon in order to get smooth and clean surface finish. The coatings are recommended for use on green sand, silicate and oil bonded moulds & cores to get a smooth casting finish free from sand burn-on for Iron, Gray Iron and non –ferrous castings.

 

Application

 

M-COTE GL is mainly used for oil-bond, green sand &CO2 cores and moulds.

 

• Specific Gravity:-1.00-1.10gm/cc

• Viscosity :-12-15 Secs.

• Solid Contents :-30-32%

 

Remix the ready for use liquid homogeneously before use.

Apply by brush or spray on the mould or core surface and light off.

In case of large moulds or cores surface, it is ideal to apply product in smaller areas at a time followed by immediate light off.

 

Replace the lid of the container immediately after use.

Torch the coated surface after lighting off whenever necessary, in order to completely dry the coated surface.

 

Advantages

 

• Good casting finishes and reduced fettling costs.

• Higher coverage.

• Easily flammable and hence gives a hard coating surface.

• No blistering, cracking or scaling on drying.

• Good covering properties by any of the application methods.

• Brushing, Dipping and Spraying.

 

Packing

 

• 20/30/50kgs.

 

Storage precaution

 

Stored in a cool & dry place. Highly inflammable & should be kept away from flames.

Descriptions:

 

Cores and moulds produced by carbon di-oxide process, retains its strength even at higher temperature. This retained strength makes removal of cores very difficult. For ease of core removal and mould break downs.

 

Corxil-1 improves strength of core, surface finish of the castings and the knockout properties.

 

Additions

 

Generally 1.0 to 1.5% of Corxil-1 is sufficient to give good collapsibility. The amount of Corxil-1 to be used depends mainly upon the type of alloy being cast, the amount of liquid binder used, the type of the sand and casting configuration.

 

Advantages

 

For good results, while mixing, it is necessary to add Corxil-1 before addition of sodium silicate.

 

• Reduces fettling time of cores and moulds.

• Improves casting finish.

• Reduces tendency of hot tear and distortion in castings.

• Produces sand amicable to reclamation.

• Does not deteriorate on storage.

 

Standard Packing

 

• 225Kg.barrels.

An organic chemical is a part of a large class of chemical compounds whose molecules consists carbon. The basic materials to formulate the organic chemicals are procured from reliable companies based across the globe. The organic chemicals provided by us are of pure quality. We offer commercial and IP grade Ethylacetat, toluene, acetone and IPA.

Description

GENX is a brick red coloured coating produced from specially selected fillers of Mica, Wollostonite, Sillimanite and Aluminium silicate with water as liquid carrier. Due to its mineral composition a smooth and clean surface finish is obtained. The application of wash is by spraying or dipping or swabbing.

Application

• GENX is mainly for resin bonded cores, No bake as well as Shell moulding.

• No need of use of mechanical blenders.

• Only by hand, material can be mixed thoroughly.

• For dilution water can be used.

• For dipping an efflux time of approx.20-22 seconds measured with B4 cup.

• For spraying an efflux time of approx. 19-21 seconds with B4 cup.

Technical Data

• Density[20^oC] :-Approx.1.25-1.35 gm/cm³

• Solid contents :-Approx.50%

• Efflux Time :-Approx.21-22seconds by B4 cup

Packing

• 30kg.Carboys

Storage

• Stored in a cool place