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Laser Cutting, Laser Marking and Diamond Processing System

Sahajanand Laser Technology Ltd is engaged in the business of manufacturing various laser machines for cutting, Marking, welding, micro-machining and diamond processing. It is the great combination of Innovative and reliable technology of laser systems. The products are reliable, rugged, user friendly, longer product life (24x7 operation), lower power consumption, lower operating cost and many others. Our Diamond Processing Products like Diamond Planner, Laser Diamond Sawing & Laser Diamond Bruiting & Laser Diamond Blocking Systems are revolutionary in the diamond industry that has increased the productivity and reduced the cost of production too.

Laser Cutting System

Laser Cutting System

Some of other specific designs of the laser cutting system include:


Type of Laser Fiber Laser
CO2 Laser
Laser Power 0.5 kW - 4 kW
1 kW - 6 kW
Table Size 2.5 x 1.25 m
3 x 1.5 m
4 x 2 m
6.5 x 2.5 m
Advantages Precision sheet metal fabrication
Complex shape cutting
Prototype development
Faster cutting with higher accuracy
Fiber Laser Advantages Longer laser source life
Higher thickness cutting at same laser power
Wavelength of 1 micron, hence excellent absorption by any metal compared to CO2 laser
Wall plug efficiency is 25 %, so less electrical consumption
No laser gas required
No front & back mirrors, benders,etc. so lower maintenance compared to CO2 laser
Small foot print (compact); Easily upgradable to higher power
Material applicable Mild Steel
Stainless Steel
Aluminium
Industry Applicable Automobile - car doors & panel, precision components cutting, die trimming
Consumer Durables - Air conditioner, refrigerator, washing machine, appliance manufacturing
Capital Machinery - Construction & Earth moving equipments, Cooling Towers, Textile-Pharma machinery, Boiler, Bottling & filling plant machinery,
Electrial, Electronics & IT - Control panels, telecommunication towers, switchgear panels,
Options Scrap removal conveyor
Motorized table
Dual pallet changer
Auto loading & unloading system
Rotary axis for tube cutting
Additional Features Piercing detection
Auto nozzle cleaning & calibration
Motorized lens
3 D cutting (5 Axis head)

Laser Marking System

Laser Marking System

Type of Laser Fiber Laser
Nd:YAG Lamp Pumped
Nd:YAG Diode Pumped
Laser Power 10 W - 20 W
Marking Area 100 x 100 mm
200 x 200 mm
Additional - Optional
Advantages of Fiber Laser
Longer Laser Source Life
No consumables like lamp, flow tube, DI filter, etc
Simple air cooling, no need of water chiller
Less electrical consumption due to single phase conection
Capability Logo, text, alpha numeric
Serial number
Bar code & 2D data matrix code
Industry Automobile - Bearing, piston ring, valves, nozzles, piston, crank shaft, gears
Electronics - switch, regulator, plug, mobile keypad, charger, keyboard, cable, capacitors, IC, sensor,
Surgical - blades, rod, screw, scissor
Tooling - spanner, measuring instruments, scale, gauges, ellen keys
Jewellery - Bangle,ring, earring, necklace, bracelates, nosepins, etc

Laser Welding System

Laser Welding System

Features:

  • Easy Maintain Ceramic cavity leads to zero maintenance Higher life of consumable i.e.
  • Lamp 8-10 millions shots (depends upon power and energy)
  • Multi-Functional pedal and flexible trigger for pulse setting
  • On axis inert gas supply to weld Highly sensitive material like titanium.
  • On axis durable LED lighting enable bright visual inspection in gaps & holes.

Laser Diamond Sawing System

Laser Diamond Sawing System

Features

  • Automatic stroke control for higher productivity
  • Automatic detection of diamond completion / fixture completion
  • Peak power control device for utmost safety of diamond
  • Unique voice prompt to minimize the operator interface
  • Best Efficiency : first time automatic data setting system
  • Smooth cutting surface

Types of Laser:


Nd:YAG Lamp pumped
Nd:YAG Diode pumped
Green Laser

Laser Diamond Planning

Laser Diamond Planning

(Item Code : Laser-Marking-System)
It is an indigenized system used for laser scanning and marking on diamonds. It functions as an essential tool in diamond processing to get maximum yield from rough diamonds. This laser marking provides no damage or any kind of risk to the diamond.

Advantages:

  • Advanced Vision System provides accurate scanning of the diamond.
  • 3D Algorithms to check numerous options for planning the diamond.
  • Maps holes & grooves using precise laser scanning.
  • Biggest remainder piece by weight on single click.
  • Facility of customized creation as per desired weight.
  • Latest Fiber Laser Technology for marking which has longer laser source life.
  • New facility of impurity plane.
  • Unique ID - Number marking for each marking lines, which eliminates human   
  • errors while sawing & bruiting.
  • Text & Logo inscription enables the user for brand identity.
  • Marking options, Light, Medium and Dark, provide flexibility to the user for   
  • Marking darkness according to the type of rough diamond.
  • Flexible laser marking provides no damage risk to the diamond.
  • Qualitative marking lines are uniform black and aligned. So, it is easily visible
  • While sawing & bruiting.
  • Bruiting marking with safe side, which leads to safe, accurate & faster Bruiting.
  • It can be integrated with selected Bruiting system so that bruiting data can be 
  • Transferred easily and minimizes errors

Laser Diamond Bruiting System

Laser Diamond Bruiting System

Features

  • Excellent Precise Bruiting Due To Rotary
  • Latest Fiber Laser Technology
  • Longer Laser Source Life : 3 times greater than other Diode & Green Laser
  • Precise & stable beam mode continuously : No power drop problem
  • From table as well as bottom side bruiting facility
  • No need to carry out table smoothing operation
  • Maintenance Free: No need of alignment
  • Greater Yield: Recovery of extra pieces, which leads to higher yield
  • Breakage rate is almost NIL
  • Smooth cutting surface
  • Simple ‘Plug & Play’ system
  • Simple air cooling

Economic Features


  • 75 - 80 % of electricity savings due to single phase operation
  • “Zero” Consumables Like
    • Laser lamp,
    • Flow Tube,
    • DI Filter.
    • Valuable savings of space: compact system

Laser Diamond Blocking System

Laser Diamond Blocking System

(Item Code : Laser-Bruiting-Sawing-System)
Design Features

  • All-in-one: Laser Blocking (faceting) - Bruiting - Table Sawing
  • Higher total yield compared to conventional methods
  • Almost 85% diamond processed in single setting
  • One time fixing for the whole process
  • Recovery of extra pieces
  • Ergonomic design
  • Smooth cutting surface
  • User friendly software

Economic Features

  • Less manpower required
  • Higher reliability
  • Valuable savings of space considering the whole process

Jewellery System

Jewellery System


For Jewellery Hallmarking: Bangle, Ring, Earring, Necklace, Bracelates, Nosepins, etc

Type of Laser Fiber Laser
Nd:YAG Lamp Pumped
Nd:YAG Diode Pumped
Laser Power 10 W - 20 W
Marking Area 100 x 100 mm
200 x 200 mm
Additional - Optional
Advantages Fiber Laser
Longer Laser Source Life
No consumables like lamp, flow tube, DI filter, etc
Simple air cooling, no need of water chiller
Less electrical consumption due to single phase conection
Capability Logo, text, alpha numeric
Serial number
Bar code & 2D data matrix code


For Jewellery Welding


Easy Maintain: Ceramic cavity leads to zero maintaince
Higher life of consumable i.e. Lamp 8-10 millions shots (depends upon power and energy )
Multi-Functional pedal and flexible trigger for pulse setting
On axis inert gas supply to weld Highly sensitive material like titanium
On axis durable LED lighting enable bright visual inspection in gaps & holes



For Gold Purity Testing



High Resolution : 185 eV at 5.9keV (Mn ka Line)
Solid State Detector : Si-Pin diode, thermoelectrically cooled.
High Count Rate (Short Measurement Time)
Digital Pulse Processor
High Accuracy



Gold Purity Testing System

Gold Purity Testing System

Features:

  • High Resolution : 185 eV at 5.9keV (Mn ka Line)
  • Solid State Detector : Si-Pin diode, thermoelectrically cooled.
  • High Count Rate
  • (Short Measurement Time)
  • Digital Pulse Processor
  • High Accuracy
  • Compact, Elegant, Reliable

Diamond Auto Blocking System

Diamond Auto Blocking System

Feature:

  • Automatic Direction Change
  • Unique Push-Fit System : Time saving in die changing
  • Longer Scaif Life
  • Perfect Weight Control Device
  • Blocking & Polishing for any diamond bigger than 5 cent in size.
  • Full travel in diamond scaif surface as per its size viz. 24 mm, 26 mm, 28 mm, 30 mm etc.
  • Diamond protection sensor which shows "Error" on keyboard automatically in case of fault in machine or during operation
  • Accurate angle setting
  • Blocking Options :
  • Top (Crown);  Bottom (Pavilion); Table
  • Automatic battery back up in case of power failure.
  • Different program according to different roughs - 2 pt., 3 pt., 4 pt., etc.
  • Keyboard in both the languages - English & Gujarati
  • Option : Special facility to interface with computer.

Solar Cell Scribing

Solar Cell Scribing

Types of Laser : Multi Diodes Pumped Fiber Laser
Nominal Average Power: 20 Watt


Features Conventional System Laser System Advantages of Laser
Positioning Speed   60 mm / sec More Positioning speed.
Cutting Speed 8.00 mm /sec 30 mm / sec Faster scribing leads to comparatively high productivity.
Kerf width of the tool 45 microns 1 8 microns less wastage : Because a cell costs around $ 4.1: more material saving, more economical.
Tooling Cost One Diamond Cutter approx. can cut 15,000 cell Laser : No replacement of tool Cutter cost can be saved.
Accuracy   1 micron precise accuracy More accuracy can be achieved.
Cost     Very Cost Effective

Radio Frequency

Radio Frequency

Product Range

  • Shielded Anechoic Chamber
  • PU Foam Based Microwave Absorbers
  • Shielded Anechoic Chambers
  • Rubber Absorbers 
  • Shielded Products 
  • Anechoic Test Boxes

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