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About Us
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Incepted
in the year 1996, we Sam Gears (India) Pvt. Ltd, are
engaged in manufacturing and exporting of transmission gears and
shafts for all Tractors such as Massey, Ferguson Zetor, Ford, Romania
UTB 650 and Mahindra, along with tractor spare parts and automotive hydraulic filters. Apart from manufacturing, we can also undertake
various turnkey projects relating to the concerned industry. Our
Transmission Gears and Shafts are manufactured by using hi-tech
facilities in our manufacturing unit. We are well equipped with
sophisticated machines for efficiently conducting various processes
such as blank operation, Gear Cutting, H.T. and Metallurgy and
Grinding. Owing to efficient functioning of these machines, we are
able to manufacture high quality output by utilizing the resources to
the optimum level. Today,
under the able guidance of our mentor Mr. Kamal Mehta, our
team of competent professionals have been able to do exceedingly well
in the automotive sector. Further the cost competitiveness of the
offered products have also helped us to gain major foothold in the
international markets.
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 | Company Profile |  |
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Basic Information Business Type
 | - Manufacturer
- Exporter
- Wholesaler
- Retailer
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Ownership & Capital Year of Establishment
 | 1996 | Ownership Type
 | Private Limited Company |
Trade & Market Major Markets
 | |
Annual Turnover
 | US$ 0.25-1 Million (or Rs. 1-4 Crore Approx.) | Team & Staff Total Number of Employees
 | 51 to 100 People |
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Quality Assurance
Being
a client centric company, we ensure that the quality standards of our
Transmission Gears and Shafts meet the defined industry standards.
Our adept team of quality inspectors conduct various stringent
quality tests during designing, processing and packaging to ensure
consistent quality throughout. Under
our quality management systems, we maintain control of quality
records and use the following measures:
- Use
of precision designs
- Right
material selection
- Non
destructive testing such as physical, chemical analysis and
ultrasonic testing
- Stringent
inspection
- Control
and validation of Testing and Measuring instruments
- Product
Identification and Traceability
- Product
Identification and Traceability
- Process
Control
- Use
of Internal Quality Audit and Statistical techniques
We
are also equipped with testing lab including various sophisticated
machines to test our range of Transmission Gears and Shafts for all
tractors on parameters like Tolerance, Strength, Corrosion and other
manufacturing related issues. Moreover we also take necessary
preventive and safety measures for handling, storage packaging and
preservation. |
 
 
Our Team
We
owe our towering success to our highly competent team of
professionals who works in close quarters with each other to fulfill
the customer requirements on or before the scheduled deadline.
Moreover, they are also well versed with the latest process
technology and sophisticated machines which enable them to undertake
the production of transmission gears and shafts along with tractor spare parts and automotive hydraulic filters. The team comprises
of the following professionals:
- Automobile
engineers
- Designers
- Production
engineers
- Quality
inspectors
- Administrative
officers
- Customer
care executive
- Semi
skilled workers
Our
professionals are also provided with regular training sessions to
make them well versed with the latest market trends. |
 
 
Product Portfolio
Our
wide range of transmission gears and shafts finds application in
Massey, Ferguson Zetor, Ford, Romania UTB 650 and Mahindra tractors.
Fabricated using high grade raw materials and sophisticated machines,
these are stringently tested for quality to ensure that the
components offered match up with the exact specifications provided by
the clients. The
component range encompasses transmission gears & shafts for
Massey Ferguson, Ford Tractor, Zetor 2011/2511, HMT ZETOR 5911 MODEL
UTB 650 and Mahindra Tractor. Moreover, we also provide tractor spare parts, rear axle for
Massey Ferguson, Spindles for Tractors, hydraulic pumps, automotive hydraulic filters for Zetor Tractor, automotive crankshafts for Zetor & Ursus, Massey
Ferguson, half axles for Zetor & Ursus and steering shafts for
Massey, Zetor and Ford. Component
Features:
- Dimensionally
Accurate
- High
Tolerance
- Corrosion
resistant finish
- High
fatigue strength and endurance to road shocks
- Resistant
to wear and tear
These
are also provided in customized sizes and specifications to our
clients to meet their varied requirements. |
 
 
Manufacturing Facilities
We
are well equipped with HI-tech manufacturing facilities which have
enabled us to successfully handle the involved production process.
Our unit is spread over a huge area and has desirable installation
capacity thus enabling us to successfully produce transmission gears
and shafts, tractor spare parts, automotive hydraulic filters, for all tractors in bulk quantities. We
use sophisticated machines for different processes involved in the
production. The different stages of production are as follows: Blanks: We carry out the blank operation by using auto copying turning
machines, T-pilot, S-pilot and Alfed Herbert Capstan Turret Lathes.
The blanks are inspected stringently and then is passed to the gear
cutting section. Gear
Cutting: We have with us a fleet of sophisticated machines
including Lease Brander Spline Hobbing, RH-8 Hobbing, Lorenz and
Sykes Gear Shapers, Churchill and Red Ring Shaving Machine, Vertical
Broaching Machine and imported Tooth Rounder Machine. The hob and
gear shaper cutters are re-sharped to a great accuracy in our tool
room. After this process, our junior engineers go for their 100%
inspection. H.T.
and Metallurgy: Our HT and Metallurgy unit is equipped with
Carburizing along with Washing, Quenching & Tempering Furnaces.
Our gears and shafts are also subjected to Heat Treatment Process.
Moreover, each and every piece is checked for its hardness which is
maintained within 58-62 HRC range. Core hardness and micro structure
is also checked for every lot. Grinding: After heat treatment, our products are finished on internal and
cylindrical grinding. The accuracy of the grinding process affects
the quality of gears and shafts along with fitment during service.
Therefore, for this operation, we use sophisticated machines procured
from WMW and HMT. Along
with these, we also have a design unit which is equipped with CAD/CAM
software for producing an efficient range of Transmission Gears and
Shafts. |
 
 
Research and Development
Our
sound research and development program enables us to exercise our
creative endeavors in the sphere of manufacturing Transmission Gears
and Shafts. We have well equipped research and development wing
including sophisticated machines to provide best facilities for
involved research proceedings. We perform two kinds of research in
our premises: Technical
research Our
highly qualified technocrats endeavor on enhancing the quality
standards of our products by working on their technical aspects Market
research Our
market surveyors perform informative market research to correctly
gauge the response towards our range. The
research work is done by a team of research specialists who work as
per the industrial standards. |
 
 
Client Satisfaction
Since
our inception twelve years ago, we have been able to serve our
clients to best of our abilities. We leave no stone unturned to
assure that our clients are completely satisfied with our quality
range of Transmission Gears and Shafts. Our clients are some of the
most reputed automotive companies from India, Iran, USA and other
European countries. To
make sure that our range meets the requirements of the clients
perfectly, we also provide our range in customized specifications.
Moreover, we also provide them with convenient payment modes in the
form of cash and demand draft to make the business convenient and
transparent. |
 
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