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About Us
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We
at Samir Castings Private Limited,
takes immense pleasure in introducing ourselves as one of the noted
manufacturer and supplier of CI graded castings, SG iron & steel castings, steel castings, high pressure valves
and other allied products. Our range of castings includes C I castings weighing
0.5 Kg to 100 Kg/ piece steel castings 10 kg to 350 kg. Our comprehensive range
is highly appreciated all over India and ever since our inception in the year 1980, we are striving hard to offer
gamut of immaculate quality by adopting and adhering to the principle of consistency
in the business protocol.
Led
under the guidance of our CEO, Mr. Samir
Patil, we have been progressing well. Due to his active policy of reviewing our unit at regular intervals has
enhanced our status as a modern production unit. Altogether our prime concern
is centered in reliability and complete client satisfaction of our valued
clients. We have received the best quality award by M/s. Kirloskar Oil Engines
Ltd, Pune and are also on the strategic sourcing of ASHOK LEYLAND (Truck
Manufacturers). We also possess two sister concerned organizations named Samir
Metal Processers PVT Ltd. and Laxmi Enterprises.
Our
range comprises Steel Valve Body, Machined Components for Electric Motors &
Flame Proof Motors, Stainless Steel Flanges, Automotive Components and other
allied components. Each part is manufactured in compliance with international
standards and thus is highly valued by our clients. Further, we welcome our
clients with their own specification and accordingly fabricate our range.
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Product Profile
We
are engaged in fabricating highly efficient and performance oriented range of
castings, which are in accordance with international norms and standards.
Procured from reliable vendors, we make use of good quality of raw material in
the production of our gamut. The raw material includes Alloy Steel, Plain
Carbon Steel, SS, HR Steel and more. Furthermore, our range can be easily
customized in accordance with client requirement and can be delivered within
stipulated time frame. Our
range of castings includes CI Castings
weighing 0.5 Kg to 100 Kg/ piece, steel castings 10 kg to 350 kg and it is in
Grade of IS 210 FG200 to FG300 and BS
1452 - 1977 Grade 260, CI Castings, SG
Iron 450/10, 500/7, 600/3.
Our
range includes Oil Engine Components, Alloyed Chilled Castings for Rock Lever,
Cast Iron Casting, Automotive Castings & Machined Components, Casting
Components for AC Compressor/Refrigeration, Steel Valve Body, Machined
Components For Electric Motors & Flame Proof Motors, Stainless Steel
Flanges, Automotive Components, Steel Castings & Alloy Steel Castings.
Below mentioned are its
salient features:
- Excellent
performance
- Corrosion
resistance
- Durable
- High
efficiency
- Sturdiness
- High
ductile strength
- Dimensionally
accurate
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Details Of Machinery
Below mention is the details of machinery:
Melting Unit
“Electrotherm”
make 750 KW Medium Frequency, 1000 Hz, Electric Furnace With 2 nos,
750 Kg. Crucibles for melting and duplexing and 2 nos Cupolas
for melting.
Moudling Unit
- 6 Nos. Pneumatic moulding
machines.
- Box closing and rail tracks for
moving boxes.
Box Sizes :
- 20” X 22” X 6” - 175 Sets
- 22” X 24” X 8” - 60 Nos
- 22” X 24” X 12” - 60 Nos.
- 24” X 24” X 12” - 100 Sets
Various boxes for steel castings.
Sand Plant
- Sand Plant with 10 MTS/hr.
Capacity
- 500 kg Intensive mixer.
- Two nos 100 Kg. Capacity Sand
Mixers.
- Sand Siever.
- Sand Cooler.
Core Making
- We have fully automatic Cold Box
Core Shooter, Compax make.
- We have Shell cores Co2 Cores, Oil
Cores And 3 part resin cores facility.
- Shell core shooter
Sand Drier
Heat Treatment
- Fully automatic one ton capacity
Heat Treatment Furnace with graph attachment Quenching facility.
- Size – 900 * 1200 mm
Fettling Unit
- In house 2 nos. Shot Blasting
machines, Grinding and Chipping facility available.
Pattern Shop
- In house facilities to
make/maintain
- Patterns available with
experienced Pattern makers, intricate pattern
- Makers available in Kolhapur.
Laboratory
- Spectrometer of GNR makes with
facility to Test 21 elements, Image Analyzer, Universal Testing
Machine.
- Ferro Lab and Wet lab for
metallurgical Analysis, Hardness tester, Microscope, Digital
- Temperature Indicators, Sand
Testing Equipment, Dimensional measuring instruments available.
Machining Facility:
Samir Casting Pvt. Ltd.
- VMC MAZAK -1
- CNC Turning Centre- 4
- Lokesh SMP for Valve Rockers - 1
- Honing M/c -2
- Milling M / c - 1
- Pillar Type Drilling - 9
- Radius Grinding SPM -2
- SPMs for M/c AC Compressor Cy
Heads- 3
Sister Concern - Samir metal
Processers Pvt. Ltd.
- CNC Turning centre - 5
- Turret 9B - 5
- Shimoga type Sheetal Lathe - 4
- Bombay Lathe - 3
- Multi Spindle ( 16 ) Drilling- 2
- Redial Drill – 3
- Tapping M/c - 1
Sister Concern Laxmi Enterprises
- Shimoga type Lathes - 5
- Anil type Lathes - 2
- SPM Boring - 1
- SPM Drilling M/c - 2
- Redial Drill - 1
- Pillar Type - 3
- Milling - 1
Our
machines are well taken in care in order to reduce the downtime and to increase
the productivity. For interrupted production we have excellent power backup in
all the departments.
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Our Products
Steel & Alloy Steel Castings
Alloyed Chilled Casting
Cast Iron Casting
Automotive Casting
Automotive Components
Casting Components
Oil Engine Components
Machined Components
Stainless Steel Flanges
Steel Valve Body
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