Samir Castings Private Limited

We at Samir Castings Private Limited, takes immense pleasure in introducing ourselves as one of the noted manufacturer and supplier of  CI graded castings, SG iron & steel castings, steel castings, high pressure valves and other allied products. Our range of castings includes C I castings weighing 0.5 Kg to 100 Kg/ piece steel castings 10 kg to 350 kg. Our comprehensive range is highly appreciated all over India and ever since our inception in the year 1980, we are striving hard to offer gamut of immaculate quality by adopting and adhering to the principle of consistency in the business protocol.

Led under the guidance of our CEO, Mr. Samir Patil, we have been progressing well. Due to his active policy of reviewing our unit at regular intervals has enhanced our status as a modern production unit. Altogether our prime concern is centered in reliability and complete client satisfaction of our valued clients. We have received the best quality award by M/s. Kirloskar Oil Engines Ltd, Pune and are also on the strategic sourcing of ASHOK LEYLAND (Truck Manufacturers). We also possess two sister concerned organizations named Samir Metal Processers PVT Ltd. and Laxmi Enterprises.

Our range comprises Steel Valve Body, Machined Components for Electric Motors & Flame Proof Motors, Stainless Steel Flanges, Automotive Components and other allied components. Each part is manufactured in compliance with international standards and thus is highly valued by our clients. Further, we welcome our clients with their own specification and accordingly fabricate our range.

Registration Nos.:

Sales Tax	BST 416234 S 109 DT 01.04.96 CST 416234 C 99 DT 01.04.96
Central Excise	ECC No. AADCS 7791JXM001
SSI	11/13/04164/PMT/SSI DT. 24.12.92
PAN	AADCS 7791 J
VAT TIN	27140407271V
CST TIN	27140407271C
IEC No:	3103011466 ( Date : 6/1/04)

Our range is extensively used in the following industries:

• Automobile
  
• Oil Engines
• Pumps
• Electric Motors
• Flame Proof Motors
• Submersible Pumps
• A.C. Compressor
• Rocker Lever
• Rocker Bracket
• Sugar Machinery
• Process Valves
• Ore Extraction
• Cement Industries

We are engaged in fabricating highly efficient and performance oriented range of castings, which are in accordance with international norms and standards. Procured from reliable vendors, we make use of good quality of raw material in the production of our gamut. The raw material includes Alloy Steel, Plain Carbon Steel, SS, HR Steel and more. Furthermore, our range can be easily customized in accordance with client requirement and can be delivered within stipulated time frame. Our range of castings includes CI Castings weighing 0.5 Kg to 100 Kg/ piece, steel castings 10 kg to 350 kg and it is in Grade of IS 210 FG200 to FG300 and BS 1452 - 1977 Grade 260, CI Castings, SG Iron 450/10, 500/7, 600/3.

Our range includes Oil Engine Components, Alloyed Chilled Castings for Rock Lever, Cast Iron Casting, Automotive Castings & Machined Components, Casting Components for AC Compressor/Refrigeration, Steel Valve Body, Machined Components For Electric Motors & Flame Proof Motors, Stainless Steel Flanges, Automotive Components, Steel Castings & Alloy Steel Castings.

Below mentioned are its salient features:

• Excellent performance
• Corrosion resistance
• Durable
• High efficiency
• Sturdiness
• High ductile strength
• Dimensionally accurate

We have strengthened friendly relationships with our clients by offering them comprehensive range of C.I. Graded Castings, S.G. Iron and presently we are engaged in fabricating 550 MTs of C.I. & S.G Iron & 40 MTs of steel castings. These castings are extensively used in Automobile Industries, Oil Engines, Pumps, Electric Motors and other allied industries. Due to our principled business practices and highly durable range we have been triumphant in building the beneficial relationships with our clients. Furthermore, by providing our clients their consignments within specified time frame we are able to be one of their favored business associates. We are also open for new proposal from our valued clients which help us to progress more in this competitive industry. We are also on the strategic sourcing list of the Ashok Leyland and owing to our experience in this domain, our large client base is spread all over the world.

Some of our esteemed clients are as follows:

• Ashok Leyland, Hosur & Chennai (Truck manufacturers)
• Tecumseh products (I) Ltd.
• Hyderabad Caterpillar
• Tata Motors Ltd.
• Lljin Emerson Climate Ltd., Karad

We have always toiled hard to deliver well fabricated range of castings with fully operational machining facilities. Our organization has been awarded ISO 9001:2000 and ISO/TS 16949:2002 for our efficiency & performance in this domain. Backed by 27 years of experience, we are also engaged in supplying intricate items for supplies to renowned OEMs in IC engines, automobiles, air conditioning compressors and refrigeration. Amongst the 1200 suppliers, we have been awarded the best quality award by M/s. Kirloskar Oil Engines Ltd, Pune. A team of qualified quality inspectors is entitled to ensure the flow of only excellent gamut from our manufacturing facility. Our entire gamut is thoroughly checked and tested by our professionals to ensure flawless range. Our penchant to ensure timely delivery of the products in the lead time span provides us an extra edge over the other players in similar business.

For the complete assurance of our valued clients, we posses following machines for checking our range:

• 3D Co-ordinate measuring Machine CMM 865 Hardness Tester
• Surface Plate
• Height Gauge
• Slip Box
• Pneumatic Air Gauge
• Vernier Calipers
• Micrometer bore dial gauges
• Pistol Caliper

Our entire gamut is thoroughly checked and tested by our professionals to ensure flawless range. Our range is checked on the basis of following parameters:

• Impact resistance
• Dimensional accuracy
• Performance
• Tolerance
• Accuracy
• Compression test
• Resistant towards corrosion

Our quality assurance also centers on the various other parameters which includes the packaging and delivering of our range within stipulated time frame.

We are one of the professionally managed companies managed by a knowledgeable team, striving to achieve 100% product excellence. We are backed by trained and experienced professionals who work in close coordination with each other helping to build cordial relationship with our esteem clients.

Our team comprises:

• Mr. R. P. PATIL (Managing Director)
• Mr. S. B. CHOUGULE (Director)
• Mr. SAMIR PATIL (Director)
• Quality controllers
• R&D personnel
• Administrators
• Skilled personnel
• Technical engineers
• Semi Skilled personnel
• Unskilled personnel

Our quality controller conducts quality test to ensure the end product is of superior quality free from any defects right from initial stage of raw material to the finished product. Empowered with in depth knowledge and latest developments, they are effectively catering to the varied demands of a number of industries. We even conduct regular development training sessions to make our workforce updated and equipped with newest technological advancements and developments.

Below mention is the details of machinery:

Melting Unit

“Electrotherm” make 750 KW Medium Frequency, 1000 Hz, Electric Furnace With 2 nos, 750 Kg. Crucibles  for melting and duplexing and 2 nos Cupolas for melting.

Moudling Unit

• 6 Nos. Pneumatic moulding machines.
  
• Box closing and rail tracks for moving boxes.
  

Box Sizes :

• 20” X 22” X 6” - 175 Sets
  
• 22” X 24” X 8” - 60 Nos
  
• 22” X 24” X 12” - 60 Nos.
  
• 24” X 24” X 12” - 100 Sets
  

Various boxes for steel castings.

Sand Plant

• Sand Plant with 10 MTS/hr. Capacity
  
• 500 kg Intensive mixer.
  
• Two nos 100 Kg. Capacity Sand Mixers.
  
• Sand Siever.
  
• Sand Cooler.
  

Core Making

• We have fully automatic Cold Box Core Shooter, Compax make.
  
• We have Shell cores Co2 Cores, Oil Cores And 3 part resin cores facility.
  
• Shell core shooter
  

Sand Drier

• 2 MTS / hr Capacity
  

Heat Treatment

• Fully automatic one ton capacity Heat Treatment Furnace with graph attachment Quenching facility.
  
• Size – 900 * 1200 mm
  

Fettling Unit

• In house 2 nos. Shot Blasting machines, Grinding and Chipping facility available.
  

Pattern Shop

• In house facilities to make/maintain
  
• Patterns available with experienced Pattern makers, intricate pattern
  
• Makers available in Kolhapur.
  

Laboratory

• Spectrometer of GNR makes with facility to Test 21 elements, Image Analyzer, Universal Testing Machine.
  
• Ferro Lab and Wet lab for metallurgical Analysis, Hardness tester, Microscope, Digital
  
• Temperature Indicators, Sand Testing Equipment, Dimensional measuring instruments available.
  

Machining Facility:

Samir Casting Pvt. Ltd.

• VMC MAZAK -1
  
• CNC Turning Centre- 4
  
• Lokesh SMP for Valve Rockers - 1
  
• Honing M/c -2
  
• Milling M / c - 1
  
• Pillar Type Drilling - 9
  
• Radius Grinding SPM -2
  
• SPMs for M/c AC Compressor Cy Heads- 3
  

Sister Concern - Samir metal Processers Pvt. Ltd.

• CNC Turning centre - 5
  
• Turret 9B - 5
  
• Shimoga type Sheetal Lathe - 4
  
• Bombay Lathe - 3
  
• Multi Spindle ( 16 ) Drilling- 2
  
• Redial Drill – 3
  
• Tapping M/c - 1
  

Sister Concern Laxmi Enterprises
 

• Shimoga type Lathes - 5
  
• Anil type Lathes - 2
  
• SPM Boring - 1
  
• SPM Drilling M/c - 2
  
• Redial Drill - 1
  
• Pillar Type - 3
  
• Milling - 1

Our machines are well taken in care in order to reduce the downtime and to increase the productivity. For interrupted production we have excellent power backup in all the departments.