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Flow Control System

Level Control System

Air Pressure Control System

PC-PID based Mutli Process Control System

PLC Based X-Y Position Control System

Ratio & Cascade Control System

PLC Based Pneumatic System

Electro Hydraulic System

Control Valve Characteristics System

Heat Exchanger Temperature Control Module

Pick & Place Robotic Application Module

PlC- Based Bottle Filling Plant

Educational Training Systems

With our vast experience, we have acquired expertise in Design, Development & Training for various educational Training Systems used in Process Control, Electrical, Instrumentation, Electronics, Chemical, Mechanical, Mechatronics Laboratories. We have successfully provided Laboratory set Ups and Educational Training Systems for various Technical Educational Institutes as well as Industrial Training Centers throughout India. The comprehensive solutions provided by us include:

Flow Control System

Item Code: PCST-01

We manufacture high performance Flow Control System Trainers. This is the system, which outlines the basics of Closed Loop Flow Control and aspects related to it.
 
Features:
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping.
  • Enhanced Electrical Safety Considerations
  • Training Manuals, mimic Charts for Operation Ease
  • System Frame with Caster Wheel Arrangement for ease in movement
  • M.S. powder coated cubical plant with standard Instrument Mountings
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface (Optional), SCADA software connectivity for analysis of Flow Control System Trainer

Key Words

  • Feedback control
  • Feedback Flow control.
  • PID control
  • P, P I, P I D CONTROLLER ACTION
 
Range Of Experiments
  • Study of single loop proportional (P), integral (I) and derivative control (D).
  • Study of operation and calibration of transmitters, I/P converters and valves
  • Study of programming and operation of PID controller
  • Study of stability of single loop Flow Control System
  • Configure microcontroller based controller to give manual output
  • Changing controller modes (Manual/Auto), Checking ON-OFF
  • Proportional, integral, derivative, PI and PID control actions, change local set point, configure and run a set point ramp, configure measured values to either percentage or engineering units.
  • Auxiliary experiments
  • System Dimension: 4.5 Ft. (L) X 1.5 Ft. (W) X 4.5 Ft. (H)
 
Services Required:
  • Water supply and drainage arrangement
  • Electric supply 230 V AC, 50 Hz
  • Clean, dry and dust free Compressed air supply 2.1kg/cm^2

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Flow Control System
Level Control System

Level Control System

Item Code: PCST-02

We have the capability to manufacture and supply high quality level control systems. These Level Control System Trainers outline the basics of closed loop Level Control Process and other aspects related to it.
 
Feature
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping
  • Enhanced Electrical Safety Considerations
  • Training Manuals mimic Charts for Operation Ease
  • System Frame with Caster Wheel Arrangement for ease in movement
  • M.S. powder coated cubical plant with standard Instrument Mountings.
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface & SCADA software connectivity for analysis of Level
  • Control System Trainer (Optional)
Keywords
  • Feedback control
  • Feedback Level control
  • PID control
  • P, P I, P I D CONTROLLER ACTION

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Air Pressure Control System

Item Code: PCST-03B

Our air pressure systems are designed to have a compact, ergonomic design which makes it a very user friendly system. The Pressure Control System Trainer is the system which outlines the basics of Pressure Control loop (Air Pressure) with associated aspects.
 
Features:
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping
  • Enhanced Electrical Safety Considerations
  • Training Manuals mimic Charts for Operation Ease.
  • System Frame with Caster Wheel Arrangement for ease in movement
  • M.S. powder coated cubical plant with standard Instrument Mountings
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface & SCADA software connectivity for analysis of Pressure Control System Trainer (Optional)
 
Keywords

  • Feedback control
  • Feedback Pressure control.

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Air Pressure Control System
PC-PID based Mutli Process Control System

PC-PID based Mutli Process Control System

Item Code: PCMT-01

The PC-PID based Mutli Process Control System (PCMT-01) is a trainer system which is highly flexible and provides a modular system for studying of various control loops in industrial processes. This control system has been designed to include various processes in a single structure. For this The system includes transducers, actuators, PID computerized control with SCADA Software.
 
Features
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping
  • Enhanced Electrical Safety Considerations
  • Training Manuals, mimic Charts for Operation Ease
  • System Frame with Caster Wheel Arrangement for ease in movement
  • M.S. powder coated cubical plant with standard Instrument Mountings
  • Inbuilt Safety Measures to avoid improper usage
  • SCADA software connectivity for analysis of Multi process Trainer(Optional)
Key Words
  • Feedback Control,
  • Feedback Flow control,
  • Feedback Level control,
  • Feedback Pressure control,

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PLC Based X-Y Position Control System

Item Code: PCST-45

The X-Y position control system module provides an interface between PLC and A two axis displacement and speed control.
 
System Specification
  • Stepper motor electrical with actuator driven mechanism, with paper and pen arrangement
  • Horizontal platform: 20[imrn*200mm.
  • Bidirectional stepper motor: torque-10 kg/crn2, shaft length : 20.6 mm
  • Shaft dia.: 6.35 mm. Bipolar stepper driver card: motor supply voltage- 24 VDC, auto- manual, enable -disable, direction selection facility,
  • Angular rotation/pulse:1.8°/0.9° .
  • PLC:- DI-14, DO-10(relay-5,FET-4, Hgh speed-1 ), PC-PLC cable, LADDER programming software  
Features
  • Controlled by PLC
  • Active area min.200mm*200mm
  • Capable to draw shape such as straight line, inclined line, rectangle, square, pentagon, hexagon
To draw straight line, inclined line, Square, Rectangle, Triangle, Hexagon, Pentagon with the help of PLC ladder program & XY position control module
 
Services Required
  • Single Phase 230 VAC 50 HZ Supply

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PLC Based X-Y Position Control System
Ratio & Cascade Control System

Ratio & Cascade Control System

Item Code: PCST-46

The Ratio & Cascade Control System Trainer is the system, which outlines the basics of Ratio & Cascade Control considering Flow, level as Process parameters.
 
Key Words
  • Feedback Control,
  • Feedback Flow control,
  • Feedback Level control,Ratio.
  • PID control
  • P, P I, P I D CONTROLLER ACTIO
Features
 
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, Sturdy Piping & Robust Construction
  • Enhanced Electrical Safety Considerations
  • Training Manuals mimic Charts for Operation Ease.
  • System Frame with Caster Wheel Arrangement for ease in movement.
  • M.S. powder coated cubical plant with standard Instrument Mountings.
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface & SCADA software connectivity for analysis of Cascade Control Loop (Optional)
Range Of Experiments
  • Study of multivariable loop, Cascade Control, RATIO LOOP
  • Study of single loop Proportional (P), Integral (I), and Derivative (D) control
  • Study of operation and calibration of transmitters, I/P converter and pneumatic control valve
  • Study of programming and operation of PID controller
  • Study of stability of dual loop cascade & ratio control system (Flow – Level Control)
  • Study of rotameter, capacitance type level sensor, wheel flowmeter & control valve
  • Study of SCADA Application Software/ Computerized Control of Ratio and Cascade Control System

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PLC Based Pneumatic System

Item Code: PCST-13

This pneumatic trainer is a PLC based basics system which outlines the basics of pneumatic equipment and their operation and control systems. It has a variety of features such as:
  • PLC operated pneumatic Trainer
  • Basic & Advanced pneumatic circuits
  • Simple build up of pneumatic circuits
  • Self contained unit
  • Referenced storage facilities provided
  • Symbol used throughout
  • Fault simulator & maintenance training.
  • Portable, quite compressor available (option)
  • Computerized Pneumatic trainer system (optional)

Range of Experiment
  • Study of plc programming
  • Study of pneumatic cylinders single acting,
    double acting
  • Study of construction & operation of
    pneumatic equipments such as 5-2 valve,
  • 3-2 valve, limit switches, pneumatic motor, etc.
  • Study of pneumatic control system
Service Required
  • Clean, dry Compressed Air Supply at 7 Kg/Cm^2
  • 230 VAC Single Phase supply
  • System Dimensions: 4 Ft. (L) X 1.5 Ft. (W) X 3Ft. (H)

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PLC Based Pneumatic System
Electro Hydraulic System

Electro Hydraulic System

Item Code: SAP-38

The Electro Hydraulic Circuit Trainer system manufactured by us outlines the basic Principle of Hydraulic Control System, hydraulic Control System Components and its applications by using electronic proximity position sensor & electro-mechanical actuators (solenoid valves).
 
Features
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping & Robust Construction
  • Training Manuals mimic Charts for Operation Ease.
  • System Frame with Caster Wheel Arrangement for ease in movement.
  • M.S. powder coated cubical plant with standard Instrument Mountings.
  • Inbuilt Safety Measures to avoid improper usage.

System Specifications
  • Wall mounting assemblies of hydraulic actuator & self-reciprocating cylinder
  • Single acting cylinder (bore diameter: 40mm, stroke length: 100mm)
  • Double acting cylinder (bore diameter: 40mm, stroke length: 100mm)
  • Hydraulic motor, Solenoid Valve (electro-hydraulic), Limit Switches
  • Proximity type sensors (electro-hydraulic),
  • Direction control valves, 4/3, 4/2way, etc
  • Press fit couplings provided,
  • Tubing for circulation of pressure
  • Manifold for distribution.
  • Oil Hydraulic power pack for power supply
  • Optional component are available to allow fault operation and diagnosis training.

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Control Valve Characteristics System

Item Code: CVCT

We manufacture high quality control valve systems. This control valve characteristics trainer is a system, which outlines the basics of control Valve and its characteristics. The main features of this system are:
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Robust Construction
  • Training Manual for Operation Ease
  • Equal % characteristics
  • Linear characteristics
  • Quick opening characteristics

Range Of Experiments
  • Control valve characteristics
  • Study of Equal % characteristics
  • Study of linear characteristics
  • Study of ON-OFF/Quick opening characteristics
  • Study of control valve sizing
  • Study of control valve noise
  • Study of control calibration and stroke checking
System Specifications

Sump tank Pneumatically operated three different valves Equal % valve assembly ON-OFF valve assembly Linear valve assembly Rotameter Pressure Regulator Services Required
  • Water supply and drainage arrangement
  • Clean, Dry, Compressed air supply at 2.1 Kg/Cm^2.

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Control Valve Characteristics System
Heat Exchanger Temperature Control Module

Heat Exchanger Temperature Control Module

Item Code: PCST-07

The Heat Exchanger Temperature Control Module(PCST -07) manufactured by us is a setup which outlines the basic of Tube & Shell Heat Exchanger. It has the following
Features
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping
  • Enhanced Electrical Safety Considerations
  • Training Manuals mimic Charts for Operation Ease
  • System Frame with Caster Wheel Arrangement for ease in movement
  • M.S. powder coated cubical plant with standard Instrument Mountings
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface (Optional)
  • SCADA software connectivity for analysis of temperature control loop using Tube and Shell type heat exchanger. (Optional)
System Components
  • Tube & shell type heat exchanger.
  • Water heating system
  • Hot & cold water storage tanks.
  • Hot & cold-water circulation system.
  • Flow monitoring on rotameter
  • Four nos RTD temperature sensors for inlet & outlet temperature of tubes & Shell
  • Temp. Transmitter with 4-20 mA o/p for both inlet & outlet/Temperature
  • Sensors compatible with four point temperature Indicator
  • Pump for HWT / CWT.
  • Pneumatically operated control valve & electroneumatic converter for regulation of hot water through shell for control of cold water outlet temperature
  • PID controller with RS- 232 port connectivity
 
Range Of Experiments
  • Study of Tube & Shell Heat Exchanger
 
Services Required
  • Water Supply and Drainage Arrangement.
  • Clean, compressed, dry air supply at 2.1Kg/Cm^2.
  • Electric Supply 230 VAC 50 Hz.

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Pick & Place Robotic Application Module

Item Code: SAP-48

The Pick & place robotic application trainer gives provision to interface PLC with two axial displacement and a robotic arm.
 
System Specification

  • Stepper motor electrical with actuator driven mechanism,
  • Bidirectional stepper motor: torque-10 kg/cm2, Shaft length: 20.6mm Shaft dia. 6.35mm.
  • Bipolar Stepper driver card: motor supply voltage- 24VDC, automanual, enable-disable & direction selection facility, angular rotation/pulse : 1.8° / 0.9°
  • PLC :- Allen Bradely make PLC System DI-14,DO-10,PC-PLC cable Ladder Prog, software.
  • Lead/ Balls crew linear guideways mechanical mechanism for XY movement & Robotic Jaw with Open/ Close facility
Features
  • Controlled by PLC
  • Capable to pick and place an object from one position to another
  • Variable Jaw area to Pick objects of different shapes.
  • Object Lift movement height Selectable.
Range Of Experiments

To pick and place an object from one position to another with the help of PLC ladder program & XY position control module
 
Equipment Required
  • PLC Micrologix 1200 with PWM output
  • Services Required: Single Phase 230 VAC 50 HZ Supply

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Pick & Place Robotic Application Module
PlC- Based Bottle Filling Plant

PlC- Based Bottle Filling Plant

Item Code: PCST-10

The PLC Based Bottle Filling plant manufactured by us is designed to gives an estimate regarding the usage of Programmable Logic Controllers in an Industrial environment. the main features of these plants are:
  • Compact Ergonomic Design
  • User Friendly, Self Explanatory Systems
  • Leak proof Safety Measures, sturdy piping &
    Robust Construction
  • Enhanced Electrical Safety Considerations
  • Training Manuals, mimic Charts for Operation Ease
  • M.S. powder coated cubical plant with standard
    Instrument Mountings
  • Inbuilt Safety Measures to avoid improper usage
  • Computer Interface (Optional)
  • PLC with 8 DI/DO & PC-PLC communication
    cable, standard Program

System Specifications
  • Conveyor system with motor for movement of bottle
  • Proximity sensor for sensing bottle positions
  • Liquid filling Arrangement
  • Bottle count operation
  • Solenoid valve for control of liquid filling
  • Control panel for visual indication of process.
  • Digital Input- 4 nos
  • Digital Output- 2 nos
  • Computerized control system trainer (optional).

Range of Experiments
  • Study of plc programming
  • Demonstration of bottle filling plant
  • Study of application of solenoid valve, level
    switches

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