Oil Separators offered by us function as chemical bath cleaning equipments for Automobile Ancillary and Surface Finishing industry. These are much better than those developed by Germans, Japanese or Americans, which can be seen from the very fact that so far more than 100 units have been implemented in some of the leading Automobile Ancillaries in India.
Benefits:
- These ensure chemical baths always clean by continuous removal of oil, suspended solids or sludge
- It helps in delivering consistent fresh bath quality
- Ensures no white streaks or stains
- Can be custom designed for chemical bath cleaning system
The productivity problem due to oil in Alkaline degreasing baths:
Oil contamination is most insidious problem especially in a plating shop where it results in patches, white streaks and peeling off. Further, if the oil is not removed continuously, availability of surfactants for parts cleaning process will be reduced eventually occupying all of surfactant in the aqueous cleaner. Our system is designed to remove oil 100%.
Advantages:
- Productivity increase by 5%+
- Life of soak bath increased to more than 4 years
- Keeps chemical baths always clean by continuous removal of oil, suspended solids or sludges
- Saves 8 Hours/week and hence brings 8/144=5% increase in production
- No man power needed to do dirty job
- No oil floating on any tank
- Reduces plating component rejection significantly
- No issue of Monday quality vs. Friday quality or month beginning or month end quality
- No more white streaks or stains
- No oil traces in the downstream rinse waters
Pollution problem considerably reduced –
- As oil is separated from effluents, it helps in reducing pollution problem
- TDS problem considerably reduced as soak bath does not require to be discharged due to increased life of soak bath to more than 4 years
We make plating plants more productive & less polluting –
- The use KF superior Oil separation technology provides high efficiency required for removal of oil and dirt without affecting composition of aqueous cleaner
- This device is mounted in tank placed next to bath and by using gravity feed, cleaner is fed from bath to separator
- Oil – free cleaner is returned to process & made available for extended re-use
Removal of Oil:
- For removal of oil from soak tank to Oil separator, no manual operation is involved
- Oil gets collected automatically in oil collection tank & depending on level of collection oil is removed from the tank after closing the valve
Removal of Sludge:
- It comes with a Sludge collecting manifold at the bottom side of Oil Separator
- It can be opened weekly to collect sludge that has been collected