S. D. Chemicals, Pune

Incepted in the year of 1998, S. D. Chemicals, Pune is among the leading manufacturers and suppliers of various extruded and moulded rubber parts such as EPDM rubber profile, silicone rubber profile, extruded rubber profile, etc. These are made from various material including ECO, nitrile, PVC-NBR, natural rubber, neoprene, EPDM, polyacrylic, viton, SBR, butyl, and many others and come with features like high abrasive resistance, chemical compatibility, heat resistance, high tensile strength & others.

Our rubber parts fullfill the application requirements of chemical, sugar industry, automobile, engineering applications and their replacement markets. We can also customize the array as per the specifications provided by our customers. Customization can be done of the parameters of shape, size and type of material. In addition, we can offer ready rubber compounds that are based on different rubber based polymers for the definite needs of rubber moulders and processors.

Our consistent research efforts have also helped us to achieved the special feat of developing special rubber compound that can withstand up to 500 Deg C temperature. Our well known market understanding has been possible due to the visionary guidance of our chairman Mr. Anant Deshpande, who has with him 18 years of experience in the rubber industry. A renowned rubber technologist, his extensive process experience has helped us in producing various critical rubber parts for different industries.

Business Specifics:

• Location: Pimpri MIDC area near Pune (MAHARASHTRA)
  
• Legal Status: Partnership Firm
  
• Memberships: AIRIA, SSI
  
• Packaging: Corrugated Boxes & Plastic bags
  
• Clients: Mahindra Group, Suzlon Group & others
  

We follow a well defined research and development paradigm in our company. The paradigm is well structured and conforms to the recommendations of extruded and moulded rubber parts industry. We have with us a team of research experts who follow this paradigm and accordingly they diversify their researches on two aspects, technical and market.

The technical researchers are conducted by using innovative technology and are centred on following two points:

• Enhancing quality standards of our extruded, moulded rubber products
  
• Enhancing the productivity of our machines and equipment for avoiding less usage of resources
  

Continuous market surveys are conducted by our experts. In these surveys, they search and analyze the market trends, dynamics and demands to understand the customer’s requirement and then make the changes in the products, accordingly.

Our company follows the principles of quality and customer satisfaction in all its business proceedings. This has enabled us to acquire utmost satisfaction of our customers based in different parts of India, especially Maharashtra.

Our clients are some of the prestigious names in their own work domain. They place repetitive orders with us, for our range of moulded and extruded rubber part. Some of our honourable clients are enlisted below:

• Alfa Laval Group
  
• Sandvik Asia Group
  
• Thermax Group
  
• Mahindra Group
  
• Suzlon Group
  

We also strive to enhance our customer base by offering customized solutions to our clients and ensuring timely delivery of the consignments. In addition, we offer easy transaction modes that help them in carrying out hassle free business with the clients.

We are reckoned among the prestigious companies engaged in manufacturing and supplying of extruded and moulded rubber parts. Owing to the quality and high performance of these parts, we have become the first choice of our customers. Various other reasons that make us one of the most sought after companies in the industry are as follows:

• On time delivery
  
• Zero defect products
  
• Complete plant set up with lab
  
• Varieties of parts, more than 3000 components are developed
  
• Innovation through constant research & development
  
• Reliability through proven track record
  

We possess a team of professionals who have needed proficiency in their respective work domains. All of them work in close coordination with each other to ensure production of flawless extruded, moulded rubber parts. They also strive to maximize the satisfaction level of our customers.

Our team members are well versed with the technology and sophisticated equipment & machines that used in the production process. Our team comprises of following professionals:

• Designers for efficient use of CAD/ CAM facilities
  
• Production engineers for efficient production process
  
• Quality inspectors to gauge the quality of range on various parameters
  
• Research experts
  
• Administrative executives for handling the administrative functions of company
  
• Customer care executives for handling and solving queries from customer
  

All our team members are also provided with regular training to enhance their interpersonal skills and knowledge about the new development taking place in the rubber industry.

The high quality standards of our extruded profiles, rubber & metal bonded parts, rubber dampers, rubber component and allied rubber parts are well proven by the ISO 9001:2000 certification which we possess. Our well developed laboratory and physical & chemical analysis facility also allow us to consistently check the quality of our range.

Some of the testing machines and equipment we make use of include:

• Universal tensile strength testing machine
  
• Compression & deformation tester
  
• Hardness tester
  
• Bouncing tester
  
• 'O' ring measuring cones
  

These testing equipment and machines assists us in checking the quality of finalized rubber parts on various parameters, including:

• Tensile strength
  
• Elongation
  
• Compression strength
  
• Compression set
  
• Durability
  
• Resistance to temperature and pressure
  

Our modern facilities, especially manufacturing unit ensures that all the processes for producing extruded and moulded rubber parts are completed smoothly. Various processes that are followed in the manufacturing of our range are enlisted below:

• Elastomeric moulding
  
• Elastomeric extrusion
  
• Rubber bonding
  
• Elastomeric coating applications
  
• Vulcanizing
  
• Grinding
  
• Packaging
  

We have modern production facilities that allow us to manufacture an assortment of extruded and moulded rubber parts that includes EPDM rubber profile, silicone rubber profile, extruded rubber profile, rubber gaskets, antivibration mountings and many more. These facilities include manufacturing unit, tool room, laboratory and others. The manufacturing unit is spread over a large area and has adequate installed capacity to fulfil the bulk demands of our customers.

For meeting the processing demands, our unit is equipped with various rubber processing and manufacturing machines, phosphating plant, trimming facilities and many others. In addition, the unit is integrated with various machines and equipment that ensure uninterrupted and easy production of various rubber parts. Some of these machines and equipment are as follows:

• Vulcanization machine
  
• Extrusion & automatic hydraulic press machine
  
• Mixing mill
  
• Moulding machine
  
• Post cure ovens
  
• Calendaring machines
  
• Roll wrapping machines
  
• Lathe machines
  
• Steam boilers
  
• Hydraulic presses
  

The manufacturing unit is also supported by a tool-room facility. This facility assists us in creating jigs & fixtures, moulds, gauges and metal parts, as per the requirements of our customers.

We offer a range of moulded and extruded rubber parts such as EPDM rubber profile, silicone rubber profile, extruded rubber profile and many more that are manufactured from various material (polymers) such as neoprene, EPDM, viton, SBR, butyl, polyacrylic, ECO, nitrile, PVC-NBR, silicon, polyurathene, natural rubber, food grade quality rub and many others, which allow us to meet the varied end product demands of different industries.

Our product array comprises of antivibration mountings, bushes, O-rings, sealing rings, round gaskets, square gaskets, extruded profiles, rubber & metal bonded parts, rubber cords, rubber dampers, rubber component and special purpose adhesives.

These extruded and moulded rubber parts are known for their salient features which include:

• Abrasive resistant
  
• Adaptable to various working environments
  
• Chemically compatible
  
• Durability
  
• Flexibility
  
• Heat resistant
  
• High elongation
  
• High performance
  
• High tensile strength
  
• Long service life
  
• Low maintenance cost
  
• Oil resistant
  
• Resistance to heat and other climatic and environmental condition
  
• Standard tolerance
  

Our range of extruded and moulded rubber parts finds usage in diversified sectors including automobile, pharmaceuticals, engineering, material handling and many others. As every sector has a definite requirement of a particular rubber part (in specific configurations), hence customization facility becomes very important for us.

We offer customized solution for our range of rubber parts, strictly as per the specifications provided by our customers. We can tailor our array on following parameters:

• Size
  
• Type of material
  
• Application area
  
• Colour
  
• Shape
  

By using qualitative material, we are able to successfully meet the manufacturing demands of moulded and extruded rubber parts. Some of industries where our range finds usage include:

• Plants & equipment
  
• Automobile
  
• Material handling
  
• Construction
  
• Foundries
  
• SPMs
  
• Pharmaceuticals
  
• Dairy
  
• Sugar plants
  
• Agriculture
  
• Raw rubber & chemicals
  
• Material handling & for all maintenance related activities