Packaging Machine

We offer liquid filing machine that are ideal for packing low viscosity to high viscosity liquids such as oil, water, paints, syrups, milk etc.

The liquid that is to be filled is either directly stored into tank body or to the control valve is connected to tank with the means of suitable length pipes.

Liquid is introduced into barrel or tank which can be placed on weighing platform or can be mounted on load cell.

Load cell serves the purpose of weight sensing transducer.

• It gives very small millivolt output proportional to the load acting upon it. The output voltage is amplified by precision instrumentation amplifier and is filtered to reduce noise and unwanted vibrations.
• The filtered output is digitized with ADC and introduced to micro controller using DSP algorithm for filtering of the data. This digital data is representative of the load.
• After weighing begins, Control valve is completely and liquid gets into the can at high speed. After the predetermined quantity of the material is weighed, the perforation of the opening of the control valve is eliminated. The flow rate of the liquid is decreased.
• After weighing the quantity , the control valve automatically stopped and the cycle completes successfully.

We offer a premium range of packaging machine for packing powders, spices, tea, coffee, pan masala, grains, nuts, detergents, cosmetic, pharmaceutical powders, tablets and dyes. These are available in many categories:

Sealing Type:

3 side sealing

4 side sealing

Center sealing

Speed:

We offer machines that pack 30 – 80 pouches per minute. We offer Optional Attachments with products such as:

Batch coding device (Print or embossed)

Gas flushing

Take- off conveyors

Adjustable disc

 
The Packing Size that we offer is in the following specifications:

Film length – 40–200 mm

Film width – 40–300 mm

 
We use all types of Packing Material such as heat seal able laminates and the range is:

1-10 gms,

10-30 gms,

30-50 gms,

50-100 gms

Single or Multihead weigh Filler:

This is designed to pack products like Rice,Wheat,Pulses
Farsan,Bhujia,Tea Powder,Dry Fruits,Vermicilli etc.

The Economical Machine weigh the product accurately and then deliver it the pans.The readymade pouch is used to collect the product, separate sealling machine is used to seal the filled pouch.machine is either singlae head or multihead depending upon the  requirment.:

• Specifications Number of Heads-Single / Double / Multi
• Feeding Method-Linear vibratory feeder
• Weighing Range-50 grams to 2 kg
• Speed (Fills/min)-8-14,depending on weight Type of product
• Weighing Accuracy-0.1% to 2% depending on weight and  type of product
• Power Supply-230/110 VAC, 50/60 Hz, Single phase 300VA per head

What one should look for when selecting a Weigh feeder and WHY:

• You have to do only one setting i.e. just set target weight and our specially developed controller will do the rest for you.
• The specially designed and engineered controller
• The machine works on 230V AC input. The inverter input or D.G. input is welcome. In case of power failure, you can run the machine on ups or D.G. without sacrificing on Productivity.
• Controllers are available in multilingual support eliminates the requirement of skill operator, as this is only one setting. This also saves you valuable time and increases productivity. i.e. English and Hindi. On request any local language support will be given.

The micro doser that we offer is required for measuring and packing products such as fine chemical powders.

However this requires accuracy in milligrams which otherwise makes it a complicated task the scale that we put is authorized by Weights & Measurement Authorities and is highly accurate. After making use of this scale, the output is fed in the bottles, test tubes and pouches.

The most important component is the advanced 32 bit controller which controls feed. This needs no human intervention is eliminated. It comes with Removable mechanical nozzle attachments that are provided to hold different sizes of containers like neck of the bottles. The available machines are available in the range of 20 mg onwards.

The accuracy of Auger fed material depends upon the design of the screw and the accuracy of no. of rotation of the screw. We at Sensograph design the screw and its controller so as to give maximum achievable accuracy.

The start stop of the screw is either by Emco- dynatorry mode Clutch- brake or ABB's servo drive.

The Auger Filler is made of MS Aluminium & all parts are in SS302/316.

The two speed motor & gear box are brought which are of segmented such as CG , ABB, Bon Higlioli.

For fully automatic powder packing machine, our Smart Pac FFs is used below this Auger Filler.

When it requires to count the tablets; say in multiples of hundreds, conventionally people use mesh type perforated trays with required number of holes on it.

Tablets are poured manually on this mesh and then slided to fall in a container.

This entire process is manual, very slow, prone to human error, results in breakage of tablets.

Basically a mesh is a tool and not a machine. Other Options available include machines that count tablets based on weight.

But then, even this method is not accurate since there are small variations in weights of the tablets due to compression.

Sensograph has successfully introduced a solution which overcomes these problems and which has already found acceptance in many countries.
 
The system is based on Multi-track vibrating Mechanism with high speed non contact type sensing.

This is fully automatic and ensures that each and every tablet is counted without human intervention.

• Accurate, fast counting of tablets
• No breakage
• Multi Track Vibrating Mechanism
• High speed non contact type sensing
• 1,00,000 to 2,00,000 tablets counted per hour depending on a count of each pack.
• Useful for packing 
• objects like SCREWS, LUGS, CAPS etc.

Vertical Form Fill Seal Machine is used for packing right from Rice to Dry Fruits, Powder, Vermicilli, Farsan, Wafer,Candies. Depending upon the type of products and required speed accuracy, particular filling system is used.

Auger Filler is used for packing sticky products such as coffee powder, masala/spice powder, milk powder, besan, chemicals etc.

Sealing Type -Center Seal

Packing Range -10gm to 5 Kg

Packing size(model SP40) -

40 to 280 mm(Pouch length),
100 to390mm(Film Width)

Packing size(model SP100) -

100 to 350mm(Pouch length),
100 to520mm(Film Width)

Packing Speed -upto 60 pouches/min
depend upon  product /weight /product size

Power required -220VAC single Phase 10 Hz,
5kw (max)

Compressed Air -6kg/cm2

Optional attatchment -Ink coding,
Nitrogen Flushing

Laminated Film -Laminated Polyester film, Laminated Metalized polyster Film, BOPP/Laminated BOPP Film

Unique Features:

• PLC (Programmable Logic Controller)from world named GE Faunc.HME from GE Faunc 4 line X 16 cha. HMI
• Optional grafical HMS available
• PLC programmed to give management data like machine running hours, stoppage time etc.
• Specialized In house developed Belt pulling Mechanisam to ensure uniform equal pressure.
• Extremely simple yet most rugged maintenance free Horizontal jaw mecanisam.
• "Teach In" type eyemark sensor ensures sensing the mark on any colour combination.             
• Pouch Length adjustment throug HMI.
• Compact but Robust and yet light weight machine means easy movement of machine from one place to another.
• All content parts are in steel.
• All Pnumetics are form Festo or equivalant.
• All eletrical compnents are from Scnider or Simens.
• AC Drive is from "ABB" the leader.
• "Proximon"make SMPS, eye make Sensor and other eletronics instruments.

We are the  Manufacturers and Exporters Powder Packing machine Powder filler Machine.

Powder Packing machine Powder filler:

• The bagger machine is designed to handle products with grams of more than 1 kg.
• This is suitable for packing  cement dry mix, chalk powder etc. in 1kg,3kg,5kg packs.
  

The weigh feeders are used to measure the quantity  and feed it. The base machine is pneumatic vertical form fill and seal machine.Depending  upon the speed, requirement of  no. of heads of weigh system can be provided.

Specification.

• The entire smart -pac line is pneumatically operated and engineered to minimize
• the number of moving parts, increasing reliability and reducing maintenance costs

• Unique belt pressure mechanism
• Specially designed eccentric drive for horizontal jaw mechanism.
• Speed- 30 to 80 pouches per minute
• Film Length- 40 to 450 mm
• Film width- 50 to 600 mm
• Useful for packing for, FARSAN, WAFERS, BHUJIYA , KISMIS, TEA POWDER, GROCERY ITEMS ETC.

Sensograph’s semi automatic weigh feeder is further integrate along with automatic pouch forming and sealing system in SMART-PAC series.

It provide cost effective, flexible packaging solution for business big and small.

It operate with both registered and non-registered films.