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Sensograph Packaging Technology Private LimitedSensograph Packaging Technology Private Limited
 Packaging Machines
We are one of the distinct manufacturers, suppliers and exporters of supreme quality packaging machines that are demanded in varied industries. Our products are made of the finest raw material that is procured after rigorous testing of various parameters such as strength and durability. We have an array of sophisticated machines and advanced equipments that enable us in delivering products of high efficiency and durability. Our collection offers the following:


Semi Automatic Weigh Feeder
Semi Automatic Weigh Feeder


Single or Multihead weigh Filler -

This is designed to pack products like Rice,Wheat,Pulses
Farsan,Bhujia,Tea Powder,Dry Fruits,Vermicilli etc.

The Economical Machine weigh the product accurately and then deliver it the pans.The readymade pouch is used to collect the product, separate sealling machine is used to seal the filled pouch.machine is either singlae head or multihead depending upon the  requirment.

Specifications Number of Heads-Single / Double / Multi
Feeding Method-Linear vibratory feeder
Weighing Range-50 grams to 2 kg
Speed (Fills/min)-8-14,depending on weight Type of product
Weighing Accuracy-0.1% to 2% depending on weight and  type of product
Power Supply-230/110 VAC, 50/60 Hz, Single phase 300VA per head

What one should look for when selecting a Weigh feeder and WHY
1)You have to do only one setting i.e. just set target weight and our specially developed controller will do the rest for you.
2)The specially designed and engineered controller eliminates the requirement of skill operator, as this is only one setting. This also saves you valuable time and increases productivity.
3)The machine works on 230V AC input. The inverter input or D.G. input is welcome. In case of power failure, you can run the machine on ups or D.G. without sacrificing on Productivity.
4)Controllers are available in multilingual support i.e. English and Hindi. On request any local language support will be given.




Vertical Form Fill Seal Machine With Auger Filler
Vertical Form Fill Seal Machine With Auger Filler


Vertical Form Fill Seal Machine is used for packing right from Rice to Dry Fruits, Powder, Vermicilli, Farsan, Wafer,Candies. Depending upon the type of products and required speed accuracy, particular filling system is used.

*Auger Filler is used for packing sticky products such as coffee powder, masala/spice powder, milk powder, besan, chemicals etc.

Sealing Type -Center Seal

Packing Range -10gm to 5 Kg

Packing size(model SP40) -
40 to 280 mm(Pouch length),
100 to390mm(Film Width)

Packing size(model SP100) -
100 to 350mm(Pouch length),
100 to520mm(Film Width)

Packing Speed -upto 60 pouches/min
depend upon  product /weight /product size

Power required -220VAC single Phase 10 Hz, 
5kw (max)

Compressed Air -6kg/cm2

Optional attatchment -Ink coding,
Nitrogen Flushing

Laminated Film -Laminated Polyester film,Laminated Metalized polyster Film,BOPP/Laminated BOPP Film

Unique Features-

1)
PLC (Programmable Logic Controller)from world 
    named GE Faunc.

2)HME from GE Faunc 4 line X 16 cha. HMI

3)optional grafical HMS available

4)PLC programmed to give management     
   data like machine running hours, stoppage
   time etc.
 
5)Specialized In house developed Belt 
   pulling Mechanisam to ensure uniform
   equal pressure.

6)Extremely simple yet most rugged 
   maintenance free Horizontal jaw 
   mecanisam.

7)"Teach In" type eyemark sensor ensures 
    sensing the mark on any 
    colour combination.             

8)Pouch Length adjustment throug HMI.

9)Compact but Robust and yet light weight 
   machine means easy movement of machine 
   from one place to another.

10)All content parts are in steel.

11)All Pnumetics are form Festo  
     or equivalant.

12)All eletrical compnents are from Scnider 
     or Simens.

 13)AC Drive is from "ABB" the leader.

14)"Proximon"make SMPS, eye  
     make Sensor and other eletronics instruments.





Fully Automatic Weigh Feeder-Weigher With Multihead
Fully Automatic Weigh Feeder-Weigher With Multihead


The weigh feeders are used to measure the quantity  and feed it.

The base machine is pneumatic vertical form fill and seal machine.

Depending  upon the speed, requirement of  no. of heads of weigh system can be provided.
Specification.

The entire smart -pac line is pneumatically operated and engineered to minimize
the number of moving parts, increasing reliability and reducing maintenance costs.

*Unique belt pressure mechanism

*specially designed eccentric drive for horizontal  
 jaw mechanism.

Speed- 30 to 80 pouches per minute

Film Length- 40 to 450 mm

Film width- 50 to 600 mm

Useful for packing for,

FARSAN,WAFERS,BHUJIYA ,KISMIS,
TEA POWDER, GROCERY ITEMS ETC.





Cup Filler Or Small FFS Machine
Cup Filler Or Small FFS Machine


We offer a premium range of packaging machine for packing powders, spices, tea, coffee, pan masala, grains, nuts, detergents, cosmetic, pharmaceutical powders, tablets and dyes. These are available in many categories:

Sealing Type:

  • 3 side sealing
  • 4 side sealing
  • Center sealing
  •  

    Speed:
    We offer machines that pack 30 – 80 pouches per minute. We offer Optional Attachments with products such as:

  • Batch coding device (Print or embossed)
  • Gas flushing
  • Take- off conveyors
  • Adjustable disc
  •  

    The Packing Size that we offer is in the following specifications:

  • Film length – 40–200 mm
  • Film width – 40–300 mm
  •  

    We use all types of Packing Material such as heat seal able laminates and the range is:

  • 1-10 gms,
  • 10-30 gms,
  • 30-50 gms,
  • 50-100 gms




  • Fully Automatic Cup Filler
    Fully Automatic Cup Filler


    Sensograph’s semi automatic weigh feeder is further integrate along with
    automatic pouch forming and sealing system in SMART-PAC series.
    It provide cost effective, flexible packaging solution for business big and small.
    It operate with both registered and non-registered films.





    Automatic Tablets Counting Machines,Object Counting Machine
    Automatic Tablets Counting Machines,Object Counting Machine


    When it requires to count the tablets; say in multiples of hundreds, conventionally people use mesh type perforated trays with required number of holes on it.

    Tablets are poured manually on this mesh and then slided to fall in a container.

    This entire process is manual, very slow, prone to human error, results in breakage of tablets.

    Basically a mesh is a tool and not a machine. Other Options available include machines that count tablets based on weight.

    But then, even this method is not accurate since there are small variations in weights of the tablets due to compression.

    Sensograph has successfully introduced a solution which overcomes these problems and which has already found acceptance in many countries.
     
    The system is based on Multi-track vibrating Mechanism with high speed non contact type sensing.

    This is fully automatic and ensures that each and every tablet is counted without human intervention.

    *Accurate , fast counting of tablets

    *No breakage

    *Multi Track Vibrating Mechanism

    *High speed non contact type sensing

    *1,00,000 to 2,00,000 tablets counted per hour  
      depending on a count of each pack.

    Useful for packing 
    objects like SCREWS,LUGS,CAPS etc.




    Auger Filling Machine (Auger Filler)
    Auger Filling Machine (Auger Filler)


    The accuracy of Auger fed material depends upon the design of the screw and the accuracy of no. of rotation of the screw. We at Sensograph design the screw and its controller so as to give maximum achievable accuracy.

    The start stop of the screw is either by Emco- dynatorry mode Clutch- brake or ABB's servo drive.

    The Auger Filler is made of MS Aluminium & all parts are in SS302/316.

    The two speed motor & gear box are brought which are of segmented such as CG , ABB, Bon Higlioli.

    For fully automatic powder packing machine, our Smart Pac FFs is used below this Auger Filler.




    Powder Packing machine-Powder filler
    Powder Packing machine-Powder filler


    • The bagger machine is designed to handle products with grams of more than 1 kg.
    • This is suitable for packing  cement dry mix, chalk powder etc. in 1kg,3kg,5kg packs.




    Liquid Filling Machine
    Liquid Filling Machine


    We offer liquid filing machine that are ideal for packing low viscosity to high viscosity liquids such as oil, water, paints, syrups, milk etc.
    The liquid that is to be filled is either directly stored into tank body or to the control valve is connected to tank with the means of suitable length pipes.
    Liquid is introduced into barrel or tank which can be placed on weighing platform or can be mounted on load cell.
    Load cell serves the purpose of weight sensing transducer.

    • It gives very small millivolt output proportional to the load acting upon it. The output voltage is amplified by precision instrumentation amplifier and is filtered to reduce noise and unwanted vibrations.

    • The filtered output is digitized with ADC and introduced to micro controller using DSP algorithm for filtering of the data. This digital data is representative of the load.

    • After weighing begins, Control valve is completely and liquid gets into the can at high speed. After the predetermined quantity of the material is weighed, the perforation of the opening of the control valve is eliminated. The flow rate of the liquid is decreased.

    • After weighing the quantity , the control valve automatically stopped and the cycle completes successfully.




    Weight Measurement Machine
    Weight Measurement Machine


    The micro doser that we offer is required for measuring and packing products such as fine chemical powders.

    However this requires accuracy in milligrams which otherwise makes it a complicated task the scale that we put is authorized by Weights & Measurement Authorities and is highly accurate. After making use of this scale, the output is fed in the bottles, test tubes and pouches.

    The most important component is the advanced 32 bit controller which controls feed. This needs no human intervention is eliminated. It comes with Removable mechanical nozzle attachments that are provided to hold different sizes of containers like neck of the bottles. The available machines are available in the range of 20 mg onwards.


    Semi Automatic Weigh Feeder
    Vertical Form Fill Seal Machine With Auger Filler
    Fully Automatic Weigh Feeder-Weigher With Multihead
    Cup Filler Or Small FFS Machine
    Fully Automatic Cup Filler
    Automatic Tablets Counting Machines,Object Counting Machine
    Auger Filling Machine (Auger Filler)
    Powder Packing machine-Powder filler
    Liquid Filling Machine
    Weight Measurement Machine

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