We offer to our clients superior range of Attrition mill which is also known as stirred ball mill. Our machine offers powerful and efficient operation of grinding, blending and milling operations for products that are either wet or dry. The attrition mill ensures that the grinding media are in action, resulting in much faster action.

S F Lab Attritors:

These attritor can be equipped or retrofitted easily and inexpensively with a wide variety of components and accessories. Our machine provides choice of:

• Wet or dry grinding.


• Introduce inert atmospheres.


• Operation at controlled temperatures.


• Vary grinding speed.


• Overcome product contamination.


• Change media size and type.

Apart from these varied uses our machine
also provides precise energy consumption information.

Features:

• Fast and efficient grinding.


• Scale-up capability.


• Numerous options.


• No premixing
.

• Flexibility.


• Easy operation.


• Repeatability.


• Low maintenance.


• Made from thick S.S 304 metal.


• Ability to withstand heavy loads.


• Provided with a top cover in two halves, that can be locked on to the main vessel by means of eye bolts.


• Jacket in M.S construction for heating and cooling.


• Complete inlet outlet and drain fittings.


• Cooled chamber and product pipeline.


• Specially designed ball valve with strainer.


• Dish bottom chamber providing residue-free discharge and easy cleaning.


• Carefully machined and fitted shaft, with specially designed adjustable attrition arms which rotate at 120 rpm.


• Electrical panel consisting of ammeter, voltmeter and "on/off" switches.


• Operating on all electrical phases -3 phases, 50 cycles, and 400 v.


• Drive unit enclosed in steel cabinets, supported and stiffened by structural.

The machine offered by us have sturdy mild steel heavy duty plate frame body of 10mm thk for the mill size 46" x 46" x 88" height.


The grinding disc in our machinery is made of special wear-resistant steel, hardened chrome steel discs, stainless steel [304 or 316], hastelloy c, polyurethane, uhmw polyethylene, polyamide [nylon®].


Our machine features shaft sealing that is carried out by a single-action mechanical seal with rotor and stator of tungsten carbide. We ensure that material parts which are subject to wear and in touch with the product are made of specific hardened steel and stainless steel.

Features:

The salient features of our machinery are:

• Main drive motor of 40 hp 3ph, 1440 rpm, and 440v.


• Feeding pump run and controlled by a 1.5kw 2hp variable speed mechanical drive box having the speed range of 40 - 200 rpm.


• Mechanical seal rinsing pump motor of 0.18kw.


• Main drive belts.


• Agitator disc peripheral speeds of 10 m/sec.


• Fixed type c sec motor pulley.


• Control panel composed of fully automatic star delta starter.

Production capacity:

The capacity of sfpm - 42 completely depends on the product to be processed. It may differ between the average v 960 kg/s, but the actual values may vary during the operation.

Technical Specifications:

The technical specifications of our machinery are:

• Max. Product pressure : 3 bar


• Max product temperature : 110 c


• Min. Temp. Of cooling water : 25c


• Max. Pressure of cooling water : 6 bar


• Max. Cooling water pressure for glycerine vessel : 4 bar

Our S F Agitator Sand Mills are designed for the processing of high viscosity offset inks. The mill efficiently processes the pre-dispersed printing inks in conjunction with an intermediate storage tank. The Pre-selected parameters are held constant during the entire operational period guaranteeing the best possible throughput rate. The application specific design of our machinery is optimized for processing chocolate, paints, liquid printing inks, and pigments.

Benefits: The machine offered by us is suitable for grinding low medium high viscosity material between 100 cps and 4000 cps thixotropics and product with highly pigmented systems. Some of the other benefits are:

• High grinding efficiency.
• Enclosed design.
• Double-acting mechanical seal.
• Optimal adjustment of bead charge.
• Wear-resistant grinding chamber.
• Integrated lifting device.
• Multiple cooling.
• Specially designed rotor for use with media larger than 6 mm.
• Sturdy mild steel fabricated body.
• Stainless steel 304 grinding cylinder with mild steel water cooling jacket.
• Spiral design providing efficient cooling to the entire chamber.
• Main shaft of stainless steel 304 with S.S 304 sleeves.
• Imported self aligned bearings to withstand high speed and initial torque of the mill.

Our S F Agitator Sand Mills are designed for the processing of high viscosity offset inks. The mill offered by us processes the pre-dispersed printing inks in conjunction with an intermediate storage tank. It is suitable for grinding low medium high viscosity material between 100 cps and 4000 cps thixotropics and products that have highly pigmented systems. The application specific design of our machinery has been optimized for processing chocolate, paints, liquid printing inks, and pigments. Some of beneficial features of our machinery are:

Features:

• Sturdy mild steel fabricated body.


• Stainless steel 304 grinding cylinder with mild steel water cooling jacket for sand mill.


• Stainless steel 304 jacket having enhanced two-zone spiraled jacket providing efficient cooling for pear mill.


• High grinding efficiency.


• Enclosed design.


• Double-acting mechanical seal.


• Optimal adjustment of bead charge.


• Wear-resistant grinding chamber.


• Integrated lifting device.


• Multiple cooling.


• Special rotor design for use with media larger than 6 mm.


• Heavy duty bearings for main counter shaft.


• Imported self aligned bearings to withstand high speed and initial torque of the mill. Superior motor with hp tefc/flp 1440 rpm, 3ph, 440 v.


• Glass beads supplied with the mill for initial charge.


• Fully automatic star delta starter for main and d.o.l. for feeding pump.
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• Innovative Spiral Design:


• The main shaft of our machinery is made of stainless steel 304 with s.s.304 sleeves. We have given innovative spiral design to our machinery offering features like:


• Cooling to the entire chamber.


• Greater temperature control due to increased surface area.


• Reduced pressure drop by the use of two inlet and discharge ports.

Our superior range of bead mill machinery is known for its excellent grinding shell capacity. It is suitable for grinding low medium high viscosity material between 100 cps and 4000cps thickness. Some of the salient features of our machinery equipment are:

Features:

• The cabinet is totally enclosed in M.S. frame giving streamline appearance.
• Mild steel, heavy duty fabricated body.
• Stainless steel 304 grinding cylinder with mild steel water cooling jacket.
• Stainless steel 304 grinding disc.
• Superior main drive motor - HP TEFC 3PH, 440 VOLTS, 1440-RPM.


• Motor provided with imported self-aligned bearings to withstand high speed and initial torque.


• Motor provided with glass beads for initial charge.

Industry Uses:

• Our machinery product is extensively used for:


• Solvent And Waterborne Dispersions.


• Industrial And Architectural Coatings.
• Automotive Refinishes.
Clear Coats.
• Inks – Liquid.
• Manufacturing agricultural - Fungicides, Herbicides and Pesticides, etc.

The add on features and many more enables our machinery to do finer and faster premixing, pre-grinding, grinding and milling operations. Our machinery enhances the quality and productivity factor, yet is simple to operate, can do small batch production and produces minimal solvent emissions.

We offer to our clients superior range of sigma kneader machinery equipment. Our product is suitable for kneading, dispersing and mixing of highly viscous material. It is mostly used in the chemical, pharmaceutical, food, adhesives, dyestuff, paint, refractory, rubber, plastic and related industries.

They comprise of a double u shaped container welded and machined together. We have kept the clearance between the blades and the walls of the container to the minimum for ensuring maximum efficiency in the kneading and mixing action.

Shafts & Sigma Blades:
The shafts of the sigma blades are fitted in bearing blocks which come with roller bearing, steel glands and teflon/rubber seals for smooth and leak less running. Lubricating points are provided for continuous lubrication of the shafts.

Drive: The drive consists of a 3 ph, 415 v electric motor coupled to a horizontal worm reduction gear box which drives the finely cut helical gears enclosed in a M.S. guard. The drive is complete with fluid coupling and base frame. A hinged type cover with locking bolts is provided for charging the kneader. The kneader is mounted on a sturdy base frame fabricated out of ISMC section and free from vibrations. The machine is provided with a normal M.S. jacket arrangement for heating or cooling as required. The machine is available having all contact parts in S.S-304 or M.S. as required. All steel parts are painted with 2 coats of metal primer and enamel paint. All ss parts are duly polished. For bigger models ranging from 225 and above we recommend a hydraulic tilting system which is complete with hydraulic power pack unit with oil tank, electric motor, hydraulic pump, pressure valves, pipe fittings, cylinders and hoses, which makes the tilting of heavy machine quick, easy and simple to operate.

We offer to our clients sparkler filter's that come in totally enclosed air sealed leak proof filtration plant assembly. It is used for crystal clear filtration of pharmaceuticals, chemicals, resins, beverages, distillery, oil, ink, and other industry.

Construction: Our filters come with filter cartridge assembly and have been constructed with Mild steel or stainless steel 304, 316, 316L filter plates and support screen.

Features: Our unit is mounted on SS or MS trolley fitted with fiber or Cast Iron castor wheel for easy movement. Some of the other salient features of our machinery are:

• Interlocking cups fitted in the Main shell tank.
• Equipped with special arm device in Mild steel for quick opening of filter lid cover. Interconnecting pipelines and ball valves having inlet / outlet / transfer / air vent.
• Valve pressure gauge assembly.
• Pump with ISI make.
TEFC / FLAME PROOF motor.
• `V` belt and pulley drive.
• Manufactured from Mild steel and stainless steel of 304/316/316L quality.
• Argon is welded and mirror polished.
• Provided with different types of pumps depending in the viscosity of liquid and output.
• Provided with bypass system & safety valve.
• Comes with sample collecting device.
• Complete Mild Steel or Stainless Steel stand with fiber or Cast Iron castor wheels.
• MS or SS cover for the motor.
• Arrangement provided to remove last drop of liquid from Scavenger plate.

We offer to our clients technically advanced Ribbon Blender [Powder Mixer], suitable for homogeneous mixing of dry powders of different bulk densities. A simple versatile mixer, which can also mix semi-wet material, our machinery is used in the Food, Mineral, Pharmaceutical, Paint & Chemical Industries.

Features:

• Ribbons of various designs to handle different materials.
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• Mixer consisting of a cylindrical shell inside and rotating on a double helix shaft fitted with spiral inner and outer ribbons.
• Ribbons for lifting, conveying and inter-mixing of material.
• Efficient discharge from the bottom by a quick opening valve.
• Mixer supported on a heavy-duty frame structure, fabricated from ISMC sections and is free from vibrations.
• Shafts located in bearing blocks and come complete with gland packing, roller bearings and oil seals for smooth and leak proof operation.
• Center shaft fitted with specially designed agitator blades, providing contra flow action.
• Hinged type top cover with loading hopper and locking bolts.
• Drive consisting of a 3 Ph TEFC 415 V electric motor coupled to a horizontal worm reduction gear box.
• Made of S.S. or M.S. material.
• Optional sweeps can be added to the outer ribbon, providing through clean out.
• Stuffing boxes on the shaft diameter preventing leakage of material.
• Mixer provided with hopper and discharge system.


Optional Features:
• Flame Proof Drive.
• SS 316 Construction.
• Jacket Arrangement and Tilting Arrangement.

Usage: This machine is specifically used for Intensive Mixing of wet and dry material used in the Food, Chemical, Pharmaceutical, Paint, Cement, Refractory, Adhesives, Building materials, Dyestuff and Allied Industry.

We offer to our clients precision engineered SS 304 Planetary mixer. It comes with S.S. removable bowl and S.S. blade (with 3 variable speeds and one neutral speed) which are suitable for mixing and beating for viscous and pasty materials.


Our machine is designed for practical and easy operation and is known for its smooth and noiseless functioning. The machine is provided with a hand drive worm gear arrangement to lift and lower the bowl.

Technical Specification: 3 phase 400/440 volts and 50 cycles electric motor.

We offer to our clients high speed emulsifiers suitable for mixing, dispersing, homogenizing & shearing of viscous liquids and pastes used in chemical, pharmaceuticals, food, paint & ink industry.

The machinery offered by us are mounted on tanks and are used for dispersing of paints, inks, coatings, pharmaceuticals, and chemicals etc. Our unit is fitted with cow less disperser blades, providing effective dispersing of materials in short intervals. These mixers are highly effective when used as pre mixers prior to milling in media mills.

As an additional option, rotor & stator dispensing heads can also be provided for tough to disperse materials.

Features:

• The salient features of our machinery equipment are:


• Centrally located shaft coupled to a flanges type motor mounted on a steel housing.


• Shaft provided with shear type cow less blade for quick & efficient processing of the material.


• Tie rods for stability of the unit.


• Mounting bracket to suspend the unit.

We offer to our clients superior range of dissolver that are driven by a HP TEFC/FLP motor installed on a top head drive. Our machine also comes with mechanical variable speed pulley to vary from 500 â€" 2400, Ideal pulleys, bearings and other accessories. Along with our machinery, we also offer mechanical hand operated vessel locating and locking device is provided to centrally locate the vessel.

Features:

• Constructed in mild steel/stainless steel-304.


• Head fabricated out of heavy M.S. Plate.


• Sections to keep vibrations to the minimum.


• Optional top cover and castor wheels provided with the machine.


• Mounted on a vertical hydraulic column provided with a hydraulic to lift the head up to a clear height of 1 meter.


• Dynamically and statically balanced shaft.


• Disperser shaft installed in steel housing complete with bearings and seals for smooth and leak proof operation.
• Dia cow less disperser blade.
• Electric control panel having the functions such as "up and down of cylinder", "Main Motor on & off", Cut Off at lifting and lowering heights and vessel in position operations.