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Industrial Dryers
| Conducting regular market surveys and research, we have been able to innovate a precision engineered range of dryers that are customized as per the specifications of our clients. Qualitatively superior, these are widely in demand in various processing applications thus catering to wide requirements of our clients across the globe. |
Spray Dryers
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We manufacture a precision engineered range of spray dryers which comprise of a large cylindrical chamber which has been vertically placed in such as condition that the material is dried in to small droplets. These are available in various sizes ranging from laboratory sizes to large size for industrial plants.
Designing:
Co-current Type: Feeding from rotary atomizer and nozzle and feed and hot air enters fro the same side.
Counter Current Type: Hot air fed from the bottom and feed is from the top side and the feed is taken is from rotary atomizer and nozzle.
Co-counter Type: Feed comes from the bottom side and the hot air floes from the top which is the fountain side. Feed atomization done through pressure nozzle or two sided fluid nozzle.
Features of chamber design:
• High pressure nozzle on tall tower
• Construction in a bustle type format
• Availability of Rotary Disc Atomizer Type
Features of atomization system:
• Pressure nozzle available
• Two fluids provided
• Provision of Rotary Disc Atomizer Type
These dryers are widely demanded for various applications in:
• Tile and ceramic industry
• Dyes intermediates
• Extraction of herbal
• Production of natural products
• Food Processing
• Tea manufacturing
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Fluidized Spray Dryers
We fabricate a wide range of integrated Fluidized Spray Dryers which are manufactured employing spray drying and fluid bed drying technologies. These are operationally flexible and enable production of a wide range of physical properties and optimum thermal efficiency because of the drying at the low temperature. There is a spray nozzle atomizer present down to the fluid bed from where the spray is created and agglomeration incorporating finer, recycled material also takes place. Exhaust air moves out through the roof causing which in turn causes further agglomeration in the spray zone. There is present a recirculation system which uses cyclones or bag filters, or a combination of both for recycling fines to the spray dryer chamber, the integrated fluid bed, or the external fluid bed. This process yields non-dusty, free flowing agglomerated powders with high flavor retention. Third stage involves fluid bed as drying / cooling.
These are used for drying sticky products and are based on the ideal concept for drying heat and also accomplish improved aroma retention. Further, these are also used for drying fats, hygroscopic, and sticky products that are difficult to handle.
Benefits:
• Customized plant for delivering optimum solution for specific process and production requirements
• Consistent end-product as per customer’s satisfaction ensured with complete process together with uncompromising technology and engineering
• Equipment options e available for all capacity requirements from small-scale plant to full industrial production
• Innovative drying system design together with straightforward service and maintenance access ensures maximum production run-time
• Consistently high yield, energy-efficiency and low operating costs mean rapid payback and low total cost of ownership
• Components and equipment designed and engineered for reliability and performance ensure long service life with modest service and maintenance requirements
Special Features:
• Innovative spray drying chamber for efficient drying and long production time between CIP
• Nozzle atomization for optimum spray of feed material
• Choice of air distribution options for complete control of air flow
• Choice of integrated, second-stage fluid bed options for drying or cooling
• Third-stage, external fluid bed options for final drying and/or cooling
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Flash Dryers
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We have gained expertise in manufacturing a wide range of flash dryers that are extensively used for drying powders and granules, crystalline material. Wet material is diffused in to the stream of hot air or gas fetched through a drying duct. There are cyclones or bag filters for product separation and with the help of flash dryers, feed materials such as powders, gels, slurries, granules and flakes can be easily processed.
Back mixing of the wet feed with a portion of dry product for pastes, or sticky materials for producing a suitable conditioned material is required. Our flash dryers are used in industries such as food, mineral, polymer and chemical.
Features:
• Cost effective during installation
• High efficient thermal power
• No need of extra machinery for drying with pneumatic conveying
• With additional cage mill crushing of lumps very easy
• High capacity power with less space
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Spin Flash Dryers
Adopting latest technological development, we manufacture a precision engineered range of spin flash dryers which are used for drying of wet cake, viscous and thick paste. Material is fed with a screw feeder through a variable sped drive in to vertical drying chamber. This is heated by air and at the same time a specially disintegrated dis integrator. There is direct or indirect heating of air which depends upon the application and the dry powder is collected through cyclone separator/ bag filter or with a combination of both.
Applications:
• Amino Acids
• Dyes & Dye intermediates
• Pigments etc
• Starch
• Gluten
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Table Top Spray Dryers
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We also manufacture a wide range of Table-top Spray Dryers that are used for mainly laboratories. Available in various models with a varying capacity ranging from 0.5 l/hr to 3 liter/hour, these are widely appreciated for high performance. This is a compact model which comprises drying chamber, cyclone separator fabricated with hard glass. This compact cabinet comprises various mechanical and electrical components such as controlling / indicating instruments, pilot plant dryers, heaters, pilot dryers, air filter removing is in stainless steel & / or anti corrosive coated mild steel material of construction. There are clamps and fittings which allow easy, fast and assembly& dismantling of the glass components.
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