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FAC Inspection in Power Industry

Positive Material Identification (PMI)

II Relay Testing

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Testing Equipments

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With the assistance of our team of professionals, we are an eminent service provider of a supreme quality assortment of Testing and Calibration Services. We render these services using high grade raw material with the help of our highly qualified professionals in compliance with the international quality standards. Furthermore, we are also involved in trading and supplying Lab and Testing Equipment. This equipment range is procured from one of the most reliable and certified vendors, who fabricate the entire range using high grade raw material. Moreover, our clients can avail these services and products from us as per their requirements at the most affordable prices. 

Water

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Water

With the assistance of our team of professionals, we are involved in rendering the finest quality services of Water Testing that is needed to be tested for ensuring high water production rate in various industries. Our professionals are well versed with the latest advancements of the industry that enable us to render this service range as per the specific requirements of our clients. The entire service process is executed in compliance with the international quality standards. Moreover, available in various specifications at competitive prices, this service range is highly appreciated by our clients for its flawless performance.

 

 

 

 

Some prominent cases due to intake of polluted water are:

  • In West Bengal, several hundred people lost their lives due to arsenic poisoning in the ground water.
  • In Gujarat state, young and capable people suddenly held walking sticks to move around due to premature aging symptoms caused by excessive chloride and fluoride contamination in water.
  • In various districts of Karnataka, people are facing problems like dental cracks, bending of bones, etc., due to excess of fluoride content in drinking water.
  • Recent studies have clearly shown the relevance between intake of nitrate and blue baby syndrome as well as nitrate and cancerous womb.
  • Intake of excessive salts leads to the formation of kidney stone, abnormal blood pressure, etc.

All the above facts are here to warn us that we should be cautious.                                                                          So ... Rise ... Awaken ... Move ahead ... to play safe ...
All the tests are carried out as per the requirements laid down in Indian Standard               IS:10500:1991 and IS:3025:1984

 

Parameters tested by us:

Physical Tests :

  • pH
  • Conductivity
  • Turbidity
  • Temperature

   Chemical Parameters

  • Total Hardness
  • Calcium
  • Magnesium
  • Chloride
  • Sulphate
  • Fluoride
  • Nitrate
  • Cadmium
  • Lead

  Bacteriological Tests

  • Biological  Oxygen
  • Chemical Oxygen
  • Bacteriological Tests



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FAC Inspection in Power Industry

With our immense domain expertise, we are offering Flow-accelerated corrosion, or FAC Inspection services, in the Power Industry. By monitoring the traces of alloy content of carbon steel piping and components, this inspection service allows for a better planning of inspection protocol. With the help of FAC inspection, our clients can save their time and expense of unnecessary ultrasonic testing. These services are rendered in standard as well as customized form at industry leading prices that enables us to meet the variegated requirements of our clients.

 

WHAT IS FAC?

 

Flow-accelerated corrosion, or FAC, is a well-known source of problems in nuclear and fossil-fuel power plants. FAC is a process in which carbon steel piping & components are degraded in the presence of flowing water or two-phase steam/water with IGW dissolved oxygen. As the water flows through and against the inner walls of the carbon steel piping, the stable surface oxide layer (typically Fe304) is dissolved into the flowing stream,  thinning the walls of piping over time and resulting in catastrophic failures due to rupturing.

 

FAC is a complex process influenced by a number of variables, however, both laboratory testing and plant experience have shown that the material composition, particularly the chromium content, is the most important variable influencing FAC. In fact, extensive research has shown that at higher levels of trace chromium (above ~ 0.1 %) substitution of chromium atoms for iron atoms occurs in the oxide layer, creating an oxide structure of Fe Cr204, which is much less soluble than the normal magnetite (Fe304) oxide layer present in carbon steel piping - in essence preventing the occurrence of FAC.

 

As a result, it has become industry convention when inspecting for FAC to closely monitor traces of alloy content, as it is the lack of these elements that allow the FAC to occur. Monitoring of traces of alloy content of carbon steel piping and components allows for much better planning of inspection protocol. If inspected piping is found to contain sufficient chromium content, it can be omitted from future. FAC inspection saves the time and expense of unnecessary ultrasonic testing.



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FAC Inspection in Power Industry

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Positive Material Identification (PMI)

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Positive Material Identification (PMI)

Utilizing the experience of our efficient workforce, we enhance our Non Destructive Testing offering with Positive Material Identification service. Our on-site inspection and testing team of professionals measures the complete chemical composition of the materials, non-destructively and accurately by using highly sophisticated handheld/portable X-Ray Florescence (XRF) Spectrometer. Keeping in mind the flawless performance of the offered service range, our quality personnel strictly test the offered service range in compliance with the international quality standards.

 

PMI is an instrument that can provide
Qualitative Le. What elements is present
Quantitative Le. % composition of these elements.

 

 

         Positive Material Identification service is becoming fast as an integral part of process safety management in the petroleum refining, petrochemical and electric power generation industries.

         Using our X-Ray Florescence (XRF) instruments, Engineers at SPRC can provide elemental identification and quantitative determination without regard to form, size and shape.



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II Relay Testing

Keeping track with market development, we are involved in rendering superior quality II Relay Testing services in adherence to the international quality standards. Our highly experienced team of quality analysts strictly examines the II relay on various quality parameters using technologically advanced equipment and tools. With our rich industry experience, we offer these services in standard as well as customized form in an efficient manner to help us gain maximum client satisfaction. Further, our clients can avail this service range from us at competitive prices within the stipulated time schedule defined by them.

 

Sl. No.

Particulars

1

Non-directional Over Current & Earth Fault Relays for pick up operating with high set element.

2

Over Under Voltage Relay for pick up drop out voltage at desired setting. 

3

Over Under Frequency Relays at desired setting.

4

Directional Over Current & Earth Fault Relays with high set element.

5

Testing of Differential Relays of Transformer, Generator with primary injection.

6

Testing of restricted, Earth Fault Relay with primary inject.

7

Testing of Relays without primary injection.

8

Testing of Syncroscope, Synchronizing Relay.

9

Testing of special Relays {Like Synchronizing Relay, Generator Protection Relay and Motor Protection Relay}.

10

LT Circuit Breakers (Indoor) for closing time& tripping time .IR value of open & close to earth. Measurement of Contact Resistance.

Future Scope

§ Soil Testing
§ Edible oil Testing
§ Metallurgical Testing
§ Pesticide Testing

 

FORTHCOMING PROJECTS

§ Mechanical Measurements § Fluid Flow Measurements
§ Thermal & Optical Measurements
§ Type testing of Electrical Equipment



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II Relay Testing

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Contact Us
Mr. Kadappa M. (Chairman)
No. 24, Priyadarshini Colony, Gokul Road
Hubli, Karnataka - 580 030, India

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