No leaflet can do justice to the vast range of Furnace and Dryers manufactured by SHIVANG. Our each plant is individually designed to meet the specific requirements, related to process of the customer, fuel, method of job handling, safety requirements, thorough output, etc.

Inherent Design Features:

• Robust MS shell to withstand continuous operation.
• Specially designed, self-locking type door.
• Heating elements operating on low surface load for longer elements life and continuous trouble free furnace operation.
• Refractory and insulation of high quality bricks / ceramic fibre for energy conservation. Heat loss prevention by asbestos rope for door.
• Perfect temperature uniformity in the furnace useful space.
• Automatic temperature control by digital controller.
• Electrical Switch Gear items of reputed make, along with controller housed in aesthetic control panel.
• Safety interlocks and protection devices for safe furnace operation.

Areas of application:

High/ Low temperature Tempering, Annealing, Heat Treatment, Ceramic ware Biscuting & Glazing, Carburizing, Nitriding & many more.

Chamber Sizes:

Custom built to suit customers specific requirements.

Temperature Ranges:

Up to 1150°C Up to 1400°C

Heating Medium:

Electric/ Gas/ Oil, Direct or Indirect fired, steam/ thermic fluid.

We provide laboratory furnaces which are designed to meet the specific requirements, related to process of the customer.

General Features:

• Silicon Carbide heating elements in matched sets ensure better temperature uniformity with longer element life.
• Elements can be mounted horizontally or vertically.
• Hot face lining made of special refractory bricks followed by high density ceramic fibre insulations of different grades.
• Thyristorized power control.
• Micro processor based PID temperature controller/ programmer with thermocouple through rear/roof of heating chambers.

Technical Specifications:

Shell of the Furnace:

The shell of the furnace is fabricated out of 1.2 mm thick mild steel sheets reinforced with minimum 35 x 35 x 5 mm angles. The front of the furnace is fabricated out of 1.6 mm thick mild sheets. All mild steel members are welded and or bolted together as per our standard practice.

Heating Chamber:

The heating chamber is made out of cast refractory muffle. The muffle is casted with special grade refractory cement to withstand temperature up to 1300°C.

Heating Elements:

Spirally shaped, helical mold heating element is made out of suitable grade of FE.CR.AL. Heating element alloy wire has sufficient cross section and are designed to operate in safest surface watt loading for enhanced element life.

Insulation:

The heating chamber is insulated with various layers of cold and or heat face insulating bricks followed by ceramic/mineral wool insulating material as per our standard practice.

Controls:

The furnace is controlled with a thermocouple sensed digital temperature controller and air brake magnetic contractor. These control equipment/instrument are provided just below the furnace chamber

The idea behind the development of the said Furnace is to help the people of the nation, where the population is increasing day by day. It is indeed a news of pleasure that the death rate is reducing but the number of cremations are also increasing. The common method of conventional cremation of the dead body causes a lot of damage to the atmosphere and disturbs the rain cycle due to the improper combustion of wood, which generates a high volume of narmful carbon monoxids into the human beings as well as nature. All these problems can be very well solved by our electrical crematoria which gives a better, hygienic, nature friendly and odorless cremation. Which are essential in the big cities for reducing pollution.

Salient Features:

Modern Design: "SHIVANG FURNACES" are designed with all modem design features, unlike our competitors, we never believe to enforce age old designs on our customers. The Shivang cremation furnaces are built with the use of modern insulating material like ceramic fibre, high allumina element holding refrectories, calcium silicate boards etc., to ensure low thermal losses and highest possible efficiency.

Sturdy Construction:

The "SHIVANG FURNACES" built to last longer and constructed with superior quality of mild steel sheets, angles and structural material of adequate thickness as per our standard practice to efficiently work under heavy duty requirements of our valued patrons.

Best Performers:

"SHIVANG" Cremation furnaces are semi automatic and can be operated with ease. The door operates with the touch button technique. A unique temperature indicating controller can control the temperature inside the cremation chamber at 600°C. It is nowadays recommended for clean and proper cremation. Specially designed clean out tools, allow for quick and easy removal of the cremation remains from the chamber.

Our industrial ovens are designed to meet the specific requirements, related to process of the customer, fuel, method of job handling, safety requirements, through output, etc.

Inherent Design Features:

• Sturdy Construction
• Mild Steel (Stainless steel above 350°C )
• Mineral wool Insulation Material (in conjunction with Ceramic fibre above 550°C
• Panel mounted control gear with optional Safety controls
• Manual or Powered door operation.

Areas of application:

SHIVANG equipment are designed for many industries like: Aerospace, Aluminum, Brass, Ceramics, Electronics, Ferrous metals, Finishing, Foundry, Glass, Motor rewinding, Plastics, Paint Curing, Powder coating, Rubber and Trade heat treatment.

Chamber Sizes:

From 600 x 600 x 600mm upwards, units too large to transport in one piece are manufactured in sub-assemblies for final erection on site.

Temperature Sizes:

200°C, 400°C, 550°C, 750°C (above 750°C Custom built furnaces are available)

Heating Medium:

Electrical, Gas/Oil, Direct or Indirect fired, steam/thermal fluid.

We provide laboratory ovens which are used in different different industries. these laboratory ovens have various designing features like:

Inherent Design Features:

• Sturdy Construction.
• Steel Lined (Stainless steel above 3500C)
• Mineralwool Insulation Material (in junction with Ceramic fibre above 5500C) Panel Mounted controlgear with optional safety controls.

Construction Detail:

• Mild Steel Outer Casing
• Mild Steel / Aluminum / S.S. Inner Casing Double / Triple Wall Construction

Chamber Sizes:

• 300 X 300 X 300 MM 600 X 600 X 600 MM
• 400 X 400 X 400 MM 600 X 600 X 900 MM
• 450 X 450 X 450 MM 750 X 750 X 900 MM
• 450 X 450 X 600 MM 900 X 900 X 900 MM

Temperature Range Types:

• Up to 250°C Natural Convection
• Up to 300°C Hot Air Circulation
• Up to 500°C Hot Air Recirculation

Options:

Temperature Recorders, Programmable Controllers, Oven Furniture

We provide tray dryers which are designed to meet the specific requirements, related to process of the customer.

Cabinet:

Cabinet of the dryer is made of 6/12/24/48/196 trays capacity, made from MS angle frame of double wall construction lined internally with 18 SWG and externally 18 SWG MS sheet. The cavity formed in between double wall is properly insulated with 60 mm thick glass wool to prevent heat losses from dryer.

Doors:

Heavy duty airtight hinged doors made from 16 SWG MS sheet backed by 50 mm Glass wool on the inner side and ball catch locking arrangement together with 40 mm asbestos gasket rope ensure very sturdy construction of the dryer.

Air Circulation:

The uniform air circulation within the dryer is carried by two nos. of multi blade type MS fabricated fan mounted externally on ball bearing pedestal and driven by 1 HP TEFC Electric motor. Air inlet and outlet dampers are provided on the top roof of the dryer cabinet.

Steam /Thermic Radiator:

Fins Tube Type Steam Radiator is provided inside the oven. The radiator will be made of 14 SWG ERW tube with 26 SWG CRCA MS Fins at 6 FPI. Tested at a pressure of 7 Kg/cm2 ( 100 PSI ) pneumatically the tube will be expanded after fining.

Heaters:

Strip type heaters are provided along the sides. The heaters are suitable to operate on 415 Volts, 3 Phase, 4 Wire system.

Trolleys:

The structure for the heavy duty trolleys are made from 40 mm MS angle and horizontal support of 25 mm angle. The design of trolley is good enough for the proper hot air circulation. The trolley is fitted with 2 nos. castor wheel and 2 nos. fixed wheel for easy movement.

Control Panel:

Pre wired control panel consists of Digital Temp., Indicator, Contactor for motor, Over current relay, Fuses, Indicating lamp, Push buttons, Main isolator switch, etc

Painting:

The dryer is spray painted with two coats of high temperature resistant aluminum paint and the outside cabinet with one coat of red oxide backed by hammer tone finished paint.