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Products & Services
- Sugar Refinery Machinery & Equipment
- Sugar Mill Machinery & Equipment
- Steam Generator Boiler
- Industrial Alcohol Plant
- Continuous Vaccum Pan
- Syrup / Melt Clarification System
- Double Pass Evaporator
- Falling Film Evaporator
- Batch Type M/c - Fully Automatic Centrifugal Machine
- Continuous Type Centrifugal Machine
- Filtrate Clarification System
- Condensate Flashing System
- Surface Condenser
- Rapid Boiling Pan
- Steam Transformer
- Bagacillo Tumbler
- Continuous Pan Automation
Turnkey Sugar Projects
- In Africa: Ethiopia, Kenya, Uganda, Nigeria, Algeria, Ghana, Sudan, Zambia
- In Latin America : Guyana, Ecuador, Peru
- In Asia: Thailand, Indonesia, Vietnam, Cambodia, Lao PDR, Philippines, Fiji Islands, Bangladesh, Sri Lanka & India.
Shrijee can design, supply and install sugar factories of capacity 500 TCD to 15,000 TCD. Shrijee is also well-known for speciality equipment for sugar projects. Shrijee supplies state of the art equipment that results in enormous savings and efficiency gains for sugar factories.
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Sugar Refinery Machinery & Equipment
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Sugar Refinery Featres:-
- Use of rotary sugar drier as well as fluidized bed sugar drier depending on the requirement
- Sugar quality upto 25ICUMSA
- Material of construction can be carbon steel, SS 409 or SS 304
- Polarization -99.7%
- S%-0.009
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Sugar Mill Machinery & Equipment
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Shrijee Sugar Mill Machinery can achieve:-
- Higher crushing capacity
- Higher Extraction efficiency
- Low Power consumption
- Higher Imbibition efficiency
- Flexibility for further expansion
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Steam Generator Boiler
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Steam Generator Boiler Features:-
- High Efficiency Boiler Technology
- Capacity Range form 25 tons/hour - 100 tons/hour nd Pressures form 45 kg/cm2 - 87kg/cm2
- Cost Effective Solutions
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Industrial Alcohol Plant
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Features :
- Sturdy construction
- Easy Installation
- Longer service life
- Functional life
- Consistent Performance
- Easy operations
- Flawless performance
- Corrosion Resistance
- Functional life
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Continuous Vaccum Pan
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Shrijee Continuous Vaccum Pan Features
- Heart-shaped profile of Pan to enhance natural circulation.
- Operator friendly and fully automated.
- Ensure uniform throughput and product quality.
- Saves space and energy.
- Low temperature vapor boiling.
- Maximized exhaustion of mother liquor.
- Equipped with multi-baffle entrainment arrestor in SS construction.
- Single largest capacity (225m3) continuous Pan supplied to KSL (Thailand).
- Complete automation and control system.
- Shrijee has successfully increased the capacity of existing Continuous Vacuum Pan by adding new compartments with mechanical circulators.
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Syrup / Melt Clarification System
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Advantages:
- Reduction of turbidity upto 90%.
- Removal of maximum Bagacillo and suspended solid.
- Reduction of ICU MSA colour up to 25%.
- Reduction of viscosity of syrup and further process material.
- Faster crystallization, higher exhaustion and less final molasses purity.
- High quality sugar with less sulphur content.
- Lower IU colour sugar.
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Double Pass Evaporator
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Advantages:
- Flexibility to operate at lower capacity at lower crushing rates.
- No faster scaling even at 50% capacity utilization.
- High rate of evaporation.
- High heat transfer.
- Easy to install and less maintenance.
- Easy to operate without any special attention.
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Falling Film Evaporator
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Features:
- Tubes are secured with baffles to avoid vibrations.
- Negligible retention time.
- No boiling point elevation.
- Option of capacity flexibility.
- High evaporation rate.
- Maximum steam economy.
- Unique design of juice distributor in S.S. construction gives even distribution of juice across the tubes
Advantages:
- Higher heat transfer co-efficient.
- Less floor space.
- Mo structure is required.
- Efficient entrainment separation with Shrijee's specially designed Poly Baffle Arrestor.
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Batch Type M/c - Fully Automatic Centrifugal Machine
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- Basket is manufactured out of AISI 316L provided with S.S. HOOD operated with Pneumatic Cylinder. Ample drainage area is provided for faster draining of the molasses.
- Robust design Bearing Assembly with Rubber. Buffer is provided with forges shaft Break Assembly.
- Coupling is provided with Poly Urethene Star, Couples Motor with machine.
- D.C. Motor with Panel or A.C. Motor with VFD Drive being supplied.
- In order to run the machine fully automatically pneumatic cylinders are operated through Solenoid valve for which operating signal is provided with proximately switch through Control panel.
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Continuous Type Centrifugal Machine
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- Basket is manufactured out of S.S. ASI-316L provided with ample drainage area for fast drainage of molasses which helps for better curing and better capacity.
- Basket dia 1100mm/1500mm.
- Screening area 14500 cm2/23200cm2
- Recommended speed 1800 rpm for "B" & "C" after workerand 2000 rpm for "C" Massecuite
- Required Nos. Rubber Buffers are provided for proper dampening effect.
- Water spray pipe provided with water sprays nozzles.
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Filtrate Clarification System
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Advantages:
- Rise in boiling house recovery.
- Rise in filtrate juice purity by 2-4 units.
- Increase in clarification house capacity by 5-10%.
- Improvement in performance and capacity of vacuum filter.
- Reduction in colour.
- Increase in clear juice transmittance 5-7%.
- Reduction of scale in sulphited juice heaters.
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Condensate Flashing System
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Flash Vessel
Shrijee Flash Vessel was designed with multiple compartments suitable for multiple flash heat recovery from various condensate stream of the process industry, it is a horizontal vessel having compartments working at different designed pressures.
Typical Features of Flash System and Types:
- Condensate flash system with siphon arrangement.
- Condensate flash system with control valves.
Designed Features:
- Maximum flash heat recovery.
- Efficient separation of vapours and condensate.
- Centralized condensate collection system.
- Only one condensate pump for the entire process condensate pumping.
- Saving of steam upto 2.5% to 3.0 % on cane.
- Eliminates individual section condensate pumps, sealing tanks and piping.
- Maximum steam economy due to multiple flash heat recovery.
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Surface Condenser
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Surface Condenser Package and Accessories:
- Stem Jet Ejector.
- Liquid Ring Vacuum Pump for air removal.
- Hot well/Condensate Extraction Pumps.
- Atmospheric Relief Valve over-pressure protection for the steam.
- Central control panel.
- High level and low level Switches (optional).
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Rapid Boiling Pan
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Rapid boiling pan is a multi-down take pan. The pan has been specially designed with multi-down takes to provide shortest circulation path for the massecuite so as to ensure higher heat transfer with low temperature and pressure bled vapours. This pan ensures 100% activated zones because of good massecuite circulation and avoids sugar loss due to localized high temperature.
Advantages of Multi-Down Take Pan :- Suitable for boiling with low pressure and temperature bled vapours resulting in steam saving.
- Better circulation and high exhaustion up to 65%.
- Rapid boiling and saving of time upto 0.5 hrs per strike.
- Higher throughput than the normal pan of same capacity. Increase in pan floor capacity.
- Less boiling point elevation.
- No sugar loss due to high massecuite boiling temperature.
- Suitable for complete automation.
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Steam Transformer
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Advantages:
- Generates more vapour required for refinery house.
- Isolates the exhaust cycle from the refinery house.
- Avoids the contamination of exhaust condensate.
- Steam saving.
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Bagacillo Tumbler
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Continuous and adequate supply of bagacillo.
Improved filterability in the existing plant.
Suitable for installation in the existing plant.
Requires minimum power consumption.
Easy installation.
Reduction of the sugar loss through filter cake upto 0.01%.
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