 Showroom View all our products / services as a slide show. play now
|
|
Profile
|
TULSI FOUNDRIES LTD. (TFL) is a company based in Sangli (Maharashtra, western India) 467km far from Mumbai, engaged in the manufacture of diffrential, front wheel hub, companion flanges, castings carrier, caliper, crank shafts, flange yokes, end yokes, twin caliper & carriers, cast bridges, body castings slck adjuster, rocker arm, planatery carrier and housing cover. Promoted as a joint venture company by Metal Link Alloys Ltd, Daman and Alucast Foundries Belgaum Pvt. Ltd., Belgaum in the year of 2004, The Company has two vertical high pressure moulding line. One is DISAMATIC MK2110 MK 2. And Second KOYO SM60V. TFL manufactures world class Ductile Iron castings which find applications in Automotive, Refrigeration, air-conditioning, earth moving, electrical and other industries.
|
| Company Profile | |
|
Basic Information Business Type
| |
|
Our Promoters
Mr. B.M. Jain: The Chairman of the company, Mr. Jain is the Chairman of Metal Link Alloys Ltd. Daman, which is engaged in the manufacture of bronze Ingots. Sand Plant - Blender to blend bentonite & Coal Dust prior to mixing
- BMD intensive Mixer TM-160 of 1 MT capacity suitable for DISA Line with capacity of 15 MT. and one standby mixer.
- Fluidized bed sand Cooler of capacity of 20 T / Hour.
Core Shop - Two Station (One Vertical, One Horizontal) Cold Box Core making Machine.
- Vertical Parted Shell Core Shooters 3 Nos.
|
Our Products
Our range includes ductile iron castings, aluminum castings, engine mounting brackets, twin caliper, automotive castings, rocker arm, crank shafts, companion flanges, flange yokes, housing cover, cast bridges and casting carrier. | Products | Application | Grade Of Ductile Iron | | Calipers , Carriers | Brake System For Passenger Car | 500/7 | | Housings, Bridges, Spreaders | Heavy Vehicle Brake Systems | 500/7 | | Companion Flange, End Yoke, Flang Yoke | drive Shaft For Passenger Car | 700/3 | | Crank Shaft | Compressor | 600/3 | | Housing Cover | Steering Gear For Heavy Vehicle | 500/7 | |
Quality Control Equipments
Sand Testing- Green compression strength m/c, green shear strength m/c, Wet tensile strength m/c, compatibility, permeability meter, AFS Sieve Analyzer, Sand analysis for VM, LOI, Total clay etc
- CHEMICAL ANALYSIS: Spectrometer GNR Italy makes, PMT based 2 channels with digital remote display at F/C platform, Wet lab for analysis of Ferro alloys.
- Smart Lab-with thermal analysis for cooling curve, Magnesium content, % nodularity, amount of under Cooling.
- Ultrasonic Testing for Nodularity from casting.
- Dye-penetration Testing.
Physical Testing
- 3000 Kg Brinell hardness Tester 40 MT Computerized Tensile Testing Machine- with Extensometer attachment Microstructure: Inverted stage Microscope for Microstructure evaluation with image Analyzer software
Quality System
- Company is certified ISO/TS 16949:2002 & ISO 9001:2000 Quality Management System.
|
|
Fettling And Shot Blasting
- Suitable equipment for grinding, fettling.
- Pangbon make tumbler type Shot Blasting machine.
- Second shot blasting machine of DISA make hanger type. (Capacity: 50 Tons per day.)
- Wedge Breaker-for Runner Riser Separation.
Pattern Making and Methoding
- We have a tie-up with two pattern manufacturing suppliers on contractual basis. These companies have each ten station for CAD designing using software like AUTO CAD, PRO E, CATIA, SOLID WORKS etc.
- TFL has capabilities of developing 3D models from 2D drawing in a short span of time.
- Simulation Software-Auto Cast
|
|
Plant & Machinery
Moulding: Disamatic Line
Disa 2110 MK2 Disamatic Vertical Moulding Line, with mould size of 500 X 400 mm. The Mould Thickness is variable from 150 mm to 300 mm. - Maximum molten metal /mould = 20 Kgs.
- Maximum casting weight at a yield of 75 % = 15 Kgs.
- Maximum area of casting + gating system = 120000 sq.mm.
- Production Rate = 240 Moulds/ Hr.
Melting: - Inductotherm Make 1500 Kw / 2 MT medium frequency-Dual Track
- Coreless Furnace = 2 Crucibles.
· Melt Rate = 3 MT / hr. - Charging trolley with weighing scale, Storage Bunkers for Metallic Raw Material.
- Treatment - Sandwitch, Overhead electronic Weighing Balance with remote display for metal measurement
- Over head EOT Crane with electromagnet for metallic material handling.
|
Our Strengths
- An excellent knowledge base in Metallurgy and machining of ductile iron castings.
- A strong quality management system conforming to TS16949 and ISO 9001: 2000.
- Committed to a lean management and TPS culture. Its ability to motivate and harness the capabilities of its human resources.
- Develop and nurture a strong vendor base and its commitment to quality, cost, delivery, safety and customer satisfaction.
- Speedy and first time right development of castings. Average development time 4 weeks
The Plant has highly sophisticated machinery and quality control equipment. The team at TFL comprises of metallurgists and engineers well experienced to understand and cater to customer requirements. The company’s mission is to be a reliable, quality conscious and price friendly player in the industry and has earned the satisfaction of domestic as well as international customers. |
Clients
- Arvin Meritor.
- Bosch Chassis systems India ltd.
- Spicer India.
- Emerson Climate Technologies India Ltd.
- ZF Steering Gear India Ltd.
- Italtractor Italy and brazil.
- Fairfield Atlas Ltd.
|
|
|
|
© Tulsi Castings & Machining Ltd, All Rights Reserved. (Terms of Use)