Smart Technocrats & Consultancy Services India Private Limited

Local heat treatment facility offered by us works on using electricity as source of heating for stress relieving of weld joints. Our heat treatment services are designed to minimize downtime, improve structural integrity as well as enhance effective plant life. Additionally, depending on mobility of the required equipment, many of the offered heating processes can also be applied on-site.

Service Features:

• Services backed by specialized personnel & equipment
• Expertise in carrying out a wide range of heat treatment processes like post weld heat treatment of vessels, piping, spheres & fabricated spools
• Specialization in local post weld heat treatment of carbon steel piping welds (pipe-work, headers, flange joints) by means of electrical resistance method

Codes and Standards:

• ASME B31.3: Process Piping
• ASME Sec IX: Welding and Brazing Qualification
• AWS D10.10: Local Heat treatment of Welds in Piping and Tubing
• All equipment in use has a valid current calibration certificate
• Temperature control equipment is manually operated, through energy regulators or automatically operated using modular controls
• Recording of temperature for electrical resistance method
• Induction heating method done by means of calibrated chart type temperature recorders

Commitment to Safety

• Due reference is made to Safety Plans, Task Risk Assessments & Safety Method Statements that are linked to the work being carried out
• All heating elements thoroughly examined for ensuring element wire is not exposed
• Due examination made for broken beads in both heater pad & element tails
• Twist-lock connection examined to ensure insulation is sound & a good electrical joint is made
• All cable connections properly insulated
• Component surfaces free of contaminants
• Before Heat Treatment is switched on, attention is paid to work area for ensuring there are no combustible materials present that can be affected by heated zone

Documentation & Reporting of Test Results

• Time temperature curves on recorder chart are marked to identify corresponding thermocouples
• Local PWHT Report Form is filled & handed over to client for purpose of generic records
• Thermocouple identification form will fixed on chart after PWHT cycle

We offer inspection of lifting tools and tackles. Our experienced and well defined approach allow us to effectively undertake stage wise inspection of Process Vessels, Heat Exchangers, Reactors, Distillation Columns, Storage Tanks, Pipelines and other equipment. These inspections are carried out as per defined national & international codes like ASME, ANSI, API, BIS.

We have with us qualified & experienced personnel for carrying out following inspection related activities :

Third party inspection review and approval of

• Fabrication Drawing
• Identification
• Material Testing
• Witnessing of Welding Procedure Qualification Test
• Welders Performance Qualification
• Testing and Approval of Welding Electrodes
• Radiography Interpretation
• Dimensional Quality checks during fabrication of Pressure Vessel
• Equipment Storage Tanks
• Quality checks of welding parameters

We also undertake inspection of Pressure Vessel, Lifting Tools, Tackles, Lifts & Hoists as per statutory requirements. Further, our team of expert & trained manpower also helps us to carry out corrosion monitoring.

We provide clients well defined training in the field of NDT & Welding Inspection. The NDT Training & Certification to ASNT Level II is provided in the field of Radiography Testing, Ultrasonic Testing, Magnetic Particle Testing and Dye Penetrant Testing.

Welding Inspector training is provided to candidates who have with them fabrication background and intend to work as Welding Inspectors. This training is also helpful to candidates pursuing AWS or CSWIP Certification.

At conclusion of the course, participants should be able to:

• Demonstrate their understanding & knowledge in NDT & Welding
• Explain the scope & limitations of the method
• Select appropriate equipment & accessories for employer’s applications
• Select proper procedure
• Select proper calibration standards
• Calibrate equipment
• Apply the method
• Interpret & report results of NDT & Welding

Courses Offered:

• Radiography Testing – II
• Ultrasonic Testing – I
• Ultrasonic Testing – II
• Liquid Penetrant Testing – II
• Magnetic Particle Testing – II
• Interpretation of RT
• Welding Inspector

Faculty:

• Experts having vast experience in NDT operation
• Experts are chosen from various industries who have qualified ASNT Level III

Facilities:

• Courses designed are upgraded from time-to-time based on past experience
• Courses being held at our newly constructed centralized Air-Conditioned Conference hall
• Use of latest equipment to impart practical training
• Course material may be collected in advance from office at the time of enrollment

Minimum Qualification Requirements:

Level I

• Diploma in Engineering / Degree in Science – 6 months experience
• 12th Standard Passed - 1 year experience
• 10th Standard Passed – 2 years experience

Level II

• Diploma in Engineering / Degree in Science – 1 year as Level I / Minimum 2 years experience
• Passed Level I Examination – 2 years assignment as Level I

Ultrasonic testing facilities that are available in TOFD are widely used for detection of internal defects in materials. These can also be used for the detection of defects in welding material.

We hold expertise in undertaking stage wise inspection of various Process Vessels, Heat Exchanger, Reactors, Distillation Columns, Storage Tanks, Pipelines as per national & international codes like ASME, ANSI, API, BIS. Backed by experienced and qualified industry professionals, we offer following third party inspection activities:

• Fabrication Drawing
• Identification
• Material Testing
• Witnessing of Welding Procedure Qualification Test
• Welders Performance Qualification
• Testing and Approval of Welding Electrodes
• Radiography Interpretation
• Dimensional Quality checks during fabrication of Pressure Vessel
• Equipments Storage Tanks
• Quality checks of welding parameters

Apart from this, we also undertake inspection of:

• Pressure Vessel
• Lifting Tools
• Tackles
• Lifts
• Hoists

Our team of expert & trained industry professionals also allow us to carry out corrosion monitoring demands.