Established at Navi Mumbai, Maharashtra (India), we “Smart Technocrats & Consultancy Services (I) Private Limited,” are a Private Ltd. Company engaged in offering non destructive testing services for the Engineering industry. Apart from this, we also meet the demands of Testing, Inspection Services, Testing Solution, Inspection Services, Third Party Inspection, Tackles Inspection, NDT Training Services, NDT class room services, Consultancy and Manpower services. These meet the application engineering demands of clients based in India.
Our business operations are led by Mr. Sunil Mukul. His experienced process approach as well as extensive experience in the field of application engineering assists us in having a better understanding as well as in meeting the requirements of the clients. The service support of experienced industry professionals also help us in meeting the demands of specialized service demands in the application engineering sector.
Today, our consistent service approach and close understanding of client’s specific engineering needs has helped us to emerge as a dependable source in our industry sector. Further, our capability to deliver the services promptly and at competitive prices has also helped us to gain support of many quality conscious clients.
Mission Statement
To develop and deliver cost effective technology solutions in inspection and engineering consultancy sectors ensuring 100% customer satisfaction.
Our Services
Backed by valuable industry experience and service support of experienced industry professionals, we are able to meet the service demands of :
Third Party Inspection
Radiography by Gamma Ray
Inspection of Lifting Tools and Tackles
Ultrasonic Testing Conventional and Phased Array
Radiography by X ray
Local Heat Treatment
NDT Training
Services in Detail
The details of some of the services offered by us include:
NDT- Non Destructive Testing-
It is the technology of assessing authenticity & reliability of tested components without affecting functional characteristics & properties of it.
Third Party Inspection-
In this, internationally accepted or client specific systems are adopted by our team of trained professionals who have with them thorough understanding of business practices, thus ensuring impeccable services with option of independent check point.
For manufacturing & Other Facilities-
Random testing & witness methods are applied
Training-
Smart and experienced technocrats & consultancy professionals provide training in field of NDT & Welding Inspection.
NDT Training & Certification-
To provide ASNT Level II certification in Ultrasonic Testing, Radiography Testing & Magnetic Particle Testing & Dye Penetrant Testing.
Welding Inspector Training-
This training is provided to candidates who have fabrication background and intend to work as Welding Inspectors. The training is also very helpful to candidates pursuing AWS or CSWIP Certification.
Manpower Services-
Rich pool of human resource comprising of highly trained industry professionals
Specialized Services:
We also hold expertise in meeting the demands of specialized services. These include :
Failure Analysis
Insitu-Metallography
Advanced NDT services
Corrosion testing as per NACE specifications
Risk Based Assessment
Consultancy Services
We offer consultancy services for :
Quality Management System
Welding
NDT and Failure Analysis
NDT Procedures
NDT interpretation
Preparation of Welding Procedure Specification
Selection of Material
Inspection & Testing
Other Areas Covered : We also offer clients a wide range of consultancy services that cover areas pertaining to:
Design and design review -
Design of equipment (PV, Heat exchangers, columns)
Pipeline, process & plant design including civil, architectural, structural, electrical, mechanical, instrumentation
Third Party Inspection -
We offer inspection consultancy for :
Materials
Products equipment
Plant and process
Consultancy for Technical Services - We also help clients meet CCE & other state/central government requirements in areas pertaining to :
Safety
Reliability
Productivity
Effectiveness of system
Consultancy for NDT- Level-II, Level III -
The consultancy services for NDT covers the following :
LPTE (Liquid Penetrant Examination)
MPI (Magnetic Particle Examination)
RT (Radiographic Examination)
UT (Ultrasonic Examination)
VT (Visual testing)
ET (Eddy current testing)
LT (Helium leak testing)
Further, we also offer consultancy for Level-III Preparatory course as per ASNT SNT-TC-1A latest edition guidelines.
Welding Consultancy -
As per API1104, API5L, ASME Sec-IX, ASME B 31.3, AWS, BS & other codes/standards
Areas covered: welding consultancy and equipment consultancy
Qualification of inspector & welders as per international codes, standards & specifications
Project Management Consultancy -
We undertake consultancy assignment for efficient completion of overall projects in the field of :
Engineering
Manufacturing
Testing and installation
Commissioning
Expediting activities
Consultancy for Vendor Development -
It helps clients in the procurement of pipes, plates, valves, forgings, fittings, equipments, like :
Pressure vessel
Heat exchangers
Condensers
Columns
Customized equipment
These meet the need of sectors like :
Oil & Gas
Fertilizer
Cement
FMCG
Paper
Sugar
Chemical
Petrochemical
Design & Fabrication Consultancy -
We offer design and engineering consultancy services for :
Pressure vessels
Heat exchangers
Rotary equipment
Process and plant design
Piping
These services are provided using latest software in both 2D and 3D platforms.
Software used is :
AUTOPIPE
AUTOCAD
STD
PROE
COMPRESS
CAESAR –II
PVLITE
Inspection Services
We also offer clients inspection services. The service includes :
Storage Tank Inspection -
Tank inspection In-service & during construction
The varieties of tanks we inspect include water, ammonia, crude, LDO, Kero, Naptha and cryogenic tanks
Tank inspection are done as per OISD, API 650,510 standards
Tank settlement test is done as per OISD
Tank calibration & stamping is done as per Weights and Measurement Act, 1985
Tank inspection (at construction stage) -
Approval of QAP & design (Civil, Mech)
Civil work inspection & design approval
Mechanical inspection including inspection of material and other consumables
Inspection of welding & other activities including NDT and other tests
Inspection of all required pipeline works
Hydro test witness & certification
Settlement test certification
Commissioning
Service Objectives -
To control plant failures & save human lives
To ensure quality during fabrication at site & on shop – floor
To assess predictive/preventive maintenance requirements in production unit
Material evaluation of salvaged equipment for alternate usage
Prevention of accidents
Reduce manufacturing costs
To better control manufacturing process
To assist in achieving better product design
Manpower Consultancy
We strongly believe that when client is working for us he is working with the best available talent in this field. Our highly trained and professional attitude is what client’s get from our rich pool of human resources.
We offer open choice of contract or hire basis to choose from
Meeting client’s complete manpower related needs from refined database of professionally qualified & highly experienced professionals.
Candidates are duly certified as ASNT NDT Level II, ASNT NDT L-III, CSWIP 3.1, CSWIP 3.2, BG as Painting Inspector Gr. II, B Gas Painting Inspector Gr. III, ISO 9000
The services of certified lead Assessor/Auditors also assure highest level of professionalism in the services provided
Infrastructure Facilities
Our modern infrastructure facilities as well as effective use of hi-tech equipment ensure authentic results as well as time-oriented accomplishment of the services. Further, the use of sophisticated state-of-the-art technologies and trained manpower has also helped us in our emergence as a reliable source in our industry sector.
Quality
For delivering high quality services that complies with defined industry standards, we make use of following testing equipment:
Ultrasonic Examination :
EEC makes PX-10 2004 & Modsonic make Flaw detector probes angle (45, 60, 70 deg), normal 10, 24 diameters (Advanced flaw detectors are also available on request) Modsonic thickness gauge 2004 make MODEL Edison-1 Range 1-200 work with accuracy of ± 0.1 mm up to 60 mm & ± 0.5% above 60 mm probe DT-201 temperature 0-70º C
Magnetic Particle Examination :
a) Magnaflux Make Yoke AC/DC.
Kelectronics Yoke AC/DC
Prod machine with 1500/1000 amp capacity auto demag
b) Facility for both visible & fluorescent dry and wet technique c) Black light assembly d) Field indicator and Gauss Meter
Liquid Pnetrant Examination :
Facility to do the liquid penetration examination using aerosols and spray cans
Radiograhic Examination : a) X-ray:
200 KV, 250 KV
b) Y-ray:
5 to 40 curie source
Clientele
Our well-networked expertise as a consulting and engineering firm helps us to provide professional services to the industry. Further, our capability to deliver the services promptly and at competitive rates has also helped us in gaining support of many quality conscious clients.
Why Us
Some of the reasons that make us the preferred choice include :
Focused approach towards meeting the requirement
Expertise to adapt to target timetable as we have all necessary infrastructure within one organization
Capability to deliver wide range of solutions that eliminate the need to deal with several firms
Our approach to each project is highly sensitive to client's needs, schedule & budget
Nunes Instruments Offering services for testing laboratories such as centrifugal pump test rig, compact centrifugal pump test rig, electric motorized centrifugal pump test rig and portable centrifugal pump test rig.
Arrow Instruments Calibration Supplying and manufacturing porosity testers such as precision porosity testers and calibration porosity testers. Also offering other products like safety relief valves, pressure switches and pressure transmitters.
Processing...