Module 1 : IAE (Industrial Automation Engineer Training) • PLCs (Programmable Logic Controllers) • SCADA (Supervisory Control & Data Acquisition) • VSD/VFD (Variable Speed Drives) • Panel Designing • Process Instrumentation • HMI (Human Machine Interface) • PLC Networking • DCS (Distributed Control System) • On site Practical Exposure
Module 2 : PLC, SCADA Programming Programmable Logic Controllers • PLC Fundamentals • PLC Hardware & Architecture • Sourcing & Sinking concept • Wiring Different field devices to PLC • Introduction to PLC Programming software • Creating New Application, Addressing • Introduction to Ladder Diagrams • Basic Programming Instructions • Advance Instructions • Upload /download /monitoring • Forcing of I/O‘s • Fault finding/Troubleshooting & Documentation • Communication with SCADA Software • Hands on Experience on Real time applications Supervisory Control & Data Acquisition • Introduction to SCADA Software • Creating New SCADA Project • Creating database of Tags • Creating & Editing Elementary Graphic display • Attaching controls to graphic objects • Real time & Historical Trends • Using Alarms & Events • Application of scripts • Communication with PLC • Communication with Excel • Net DDE Communication • Fault finding / Troubleshooting
Module 3 : Variable Speed Drives & Motors • AC Motors Operations & limitations • Motor Starters: DOL, Star-Delta, Auto-Transformer • Motors Control circuits, interlocking circuits • Introduction to AC Drives & Applications • Criteria for Drives Selection • Parameter Programming • Designing of Drive Control panel • Communication with PLC/SCADA • Fault finding / Troubleshooting • Earthing and Electrical noise • Soft starters & their advantages over conventional starters
Module 4: Panel Designing • Introduction to Switchgears & accessories • Basics of Control & Power Drawings • General protections involved in panels • Load Management (Connected Load/Running Load/Load Factor) • Indications (Ammeter, Voltmeter, PF & KW Meter etc.) • Preparation of General arrangement diagrams & Busbar Sizing • Electrical Protections • Preparation of Control & Power Circuits • General wiring guidelines/practices • Maintenance & troubleshooting of control circuits in live panels
Module 5: Process Instrumentation • Various types of Transmitters / sensors used in industrial applications • Kilowatt, Voltage, Temperature Transducers • Temperature Measurement (RTD, Thermocouple) Working principle, types, selection guidelines) • Flow Measurement, Working principle, types, selection guidelines • Pressure Measurement, Working principle, types, selection guidelines • Level Measurement, Working principle, types, selection guidelines • Control valves, Smart Valves • Smart Transmitters • Process control Basics, Closed & Open loop control
Module 6: HMI (Human Machine Interface) • Getting started with HMI • Creating applications, Creating Tags • Downloading / Uploading programs • Creating Alarm Messages • Communication with PLC • Fault Diagnostics
Module 7: Distributed Control System • Introduction to DCS • DCS Applications • Hardware: Processor, I/O Modules, Communication, bus redundancy etc. • Application Difference between PLC & DCS • Hands-on practical on DCS System
Module 8: PLC Networking
Module 9:Summer Training/ Winter Training/ Project Training
Module 10:Tailored/Customized Training