Soni Rubber Products Limited

With innovation and customer satisfaction as our forte, we began as a manufacturer and exporter of a diverse range of hoses and hoses assemblies. An ISO 9001:2000 certified firm, we have been trusted and appreciated for our products. Besides these products, we also manufacture an array of mounded rubber products like wear resistant liners, dump body pads of HEMMs' rubberized fabrics, battery containers and other products. Our group Soni Group of industries was established in 1966. Today, with our wide experience of 35 years, we have made significant contributions to hoses industry through our wide range of products. We also have the complete knowledge about the hydraulic applications that assists us to meet the varied requirements of our clients worldwide. Our fully equipped in-house production facility and our ample stock of hoses and end fittings has helped us in delivering our goods on time.

We have a wide range of hoses and hose assemblies that is known for superior features. Assuring the clients of longer working life, our products have been widely used in different industries like:

• Aluminum
• Locomotive
• Electrical
• Engineering
• Power
• Cement

Capable of designing and manufacturing hoses as well as hose assemblies in sizes and dimensions as per the clients' specifications, we have been trusted by the clients from different parts of the world. We have a well equipped designing department where the designs and prototypes of the products are made. Once these prototypes are approved by the clients, we start the production process on a full fledged basis. The different parameters that are kept in consideration at the time of designing the products are:

• Durability
• Chemical resistance
• Resistance against abrasion
• Area of application

Over the past 35 years, we have created a wide client base across the globe. Through our wide array of hoses and hose assemblies, we have served different clients in various industries. Some of our clients are: Sail (bokaro, bhillai, rourkela, durgapur, iisco), RINL-VIZAG, Hindalco, Balco, Nalco, Indal, Oil & natural gas corporation limited, Indian oil corporation limited, Hindustan petroleum ltd, Oil India ltd., Bharat Heavy Electrical Ltd., Engineers India Ltd, Mecon, National thermal power corporation ltd, Nuclear power corporation ltd., UT Limited, Wipro fluid power, Simplex Engg. & foundry works ltd, ACC Limited, Exide industries ltd, ESAb India ltd., Gammon India Ltd., Hindustan Construction Co. HCC, Punj Llyod ltd., Dodsal India LTD., L&T – ECC and many more.

Giving the best to our clients, we have been following the techniques of best input + best manufacturing process + best process control to give premium quality products. Our infrastructural facility comprises of latest machines, equipment and technology. We use best production machines that include:

• Braiders & spiraling machine from TMW/Rockwell (USA)
• Boilers from Thermax
• Rubber processing machinery from Santosh (Bombay)
• Winding Machines
• Carter (UK) braiding machines
• Long length textile hose
• German crimping machine
• Cold flexibility testing machines
• Impulse testing machines
• Monsanto Rheometer

Empowered with our infrastructural facilities and competent workforce, we have in stock 1,00,000 meters of bare hose and 6,00,000 end fittings to meet the immediate requirement of our clients.

As an established firm, we are highly acclaimed for our range of products. Over the years, we have performed distinctively and have created a strong foothold in the industry of hoses. Owing to our high quality products, we have been endowed with the following approvals :

• We have achieved ISO-9002 certification by international certifications services
• We are also a NSIC approved firm
• We are also recognized as an approved as well as valid holder of DGS&D Rate Contract
• Approved by RDSO - (Railway Safety and development wing)
• We have also earned RITES - (Railway Inspection Wing) approval.
• Approved by Director General of Mines Safety, Govt. of India
• Approved by SQAE, Ministry of Defence, Govt of India.
• Tested from Bharat Earth Movers Ltd. BEML (Ministry of Defense, Govt. of India)
• Impulse Test Certificates
• Approved by Oil Cos. & Refineries Technical Development Committee (TDC)

We are manufacturers that is engaged in offering complete array of hydraulic and pneumatic hoses from 3/16" ID to 5" ID in pressures rating from low, medium, high & super high pressure up to 6000 psi.

Our Products

We fabricate a wide range of hose & hose assemblies used in different industries. Our range:

Hose

• High Pressure Hose
• Medium Pressure Hose
• Low Pressure Hose
• Textile Hose
• Petroleum Hose
• Concrete Placement Hose (END HOSE)

Hose Assembly

• Rock Breaker Hose Assembly
• Hose Assembly for all Earthmoving Machineries which is equivalent to OEM'S part number.

Other Components

• Hard Rubber Battery Box, Rubber & Pu Coated Roller
• Rubberized Fabric & Rubber Sheets
• Railway Products & Rubber Moulded Products
• CNC Machined Components

It has been our commitment to deliver the best hoses and hose assemblies to our clients by adopting stringent quality check procedures. Presenting better performing products, we have created a niche for ourselves in the industry. Quality management for us begins with first stage of procuring of raw materials. The basic raw material used by us are:

• High quality rubber that is imported from world class manufacturers from Du Pont (USA) and Bayer (Germany)
• Wire from Bekaert (Belgium)
• Chemicals from ICI, PIL , Bayer.

During the designing and developing of these products, we keep a stringent check on all the production processes. The different kinds of tests that are carried out by us are: Rheometric test on the Monsanto MDR 2000 rheometer, tensile test, Elongation, Hardness, Oil Swelling, Aging, hydrostatic proof pressure test, change in length test, burst pressure test and impulse Test.