Southern Cogen Systems Pvt. Ltd.Southern Cogen Systems Pvt. Ltd.

Energy Conservation Products

Southern Cogen Systems Pvt. Ltd or Scogen has established itself as a leading marketing and servicing firm offering products for energy conservation and pollution control. All of our products are procured from our reliable associates engaged in manufacturing activities. Available at industry leading prices, our unimpeachable array comprises the following:


Fine Bubble Tubular Diffusers
Fine Bubble Tubular Diffusers


Our tubes are designed for maximal strength at minimum positive buoyancy. Although tubes are usually not as efficient as discs, tube diffusers are often the most economical choice of all diffusers, particularly the OD90mm diameter x 1 m because of their relatively large size & high air capacity compared to disc diffusers. They require fewer header pipes, less support stands and less installation time than disc diffusers. The tube membranes are extruded from low extractable oil content EPDM polyurethane, silicone or nitrile. Perforations are available in 1 mm or 2 mm slit lengths and both saddles and nipples are designed to mount to US or Metric dimension pipes.

Membrane Life Time
Up to 10 years in municipal waste water treatment plants, depending on waste water influent and operation condition.

Storage
Scogen recommends care in handling and storage to prevent tearing, puncturing or fouling of the rubber membranes. If units are to be stored before installation, we recommend utilizing the original unopened shipping cartons. Store in a clean, cool location that avoids potential mechanical damage.

Cleaning
Diffusers cleaning methods are available if the aeration tank is not behaving properly. For carbonating problem, formic acid cleaning solutions will be made available on request.



Fine Bubble Disc Diffusers
Fine Bubble Disc Diffusers


SSI manufacture AFD270 (9") and AFD35D [12"] disc diffusers with compression molded EPDM membranes. These are made with less than 10% extractable oils in the final product. Other companies may claim low extractable oil content, however SSI measures it in the final product where it tends to be higher, rather than in the base compound. Extractable oil content is important because it is a determining factor in membrane shrinkage. The less extractable oil we use to make our membranes, the less they will shrink.

Disc membranes have Die-T test results as per ASTM D624-91 of over 110 pounds/linear inch. This is double that of some competitors. Die-T measures tear propagation, which is the amount required to continue a tear. Since we perforate our diffusers with knives, Die-T is an effective means of determining the force required to tear one of our slits. Our impressive Die-T test results allow us to use more perforations in our membranes than any of our competitors. A higher density of perforations results in a more efficient diffuser.

EPDM, unlike Silicone or Polyurethane, can be compounded m hundreds of different ways, with different fillers, curvatures and percentage concentration of base polymer. SSI. together with our Malcom Baldridge National Quality Award winning membrane factory, conducted many tests and production runs before selecting our premium EPDM compound. The selection was made based on the above factors of tear resistance and oil content, but also with an eye on efficiency, which can be affected by the hydrophilic properties of the material, and on modules, which affects the "memory" of the molded product over time. Our plastic disc components are made of environmental friendly polypropylene, and are designed to seal tightly without leakage. The membrane has an integral O-ring seal which is tightly compressed by our retaining ring which keeps air in and water out. We also make viton disc diffuser for aggressive influent.



Wide Band Diffuser
Wide Band Diffuser


Airflex Wide Band diffusers are available in PVC plastic. They feature a clog-free design, with oxygen transfer rates of 0.5 to 0.8% per foot of submergence. They have a reliable alpha value and are designed to economically cover the tank floor. The design of the Airflex Band is longer than the typical Stainless Wide Band in the market, for good reason. It offers better floor coverage at a more economical price.

Air supply is provided by PVC or stainless steel pipes The headers serve as control for the Airflex Wide Band diffuser, removing the need for separate control, which is typical of other types of Wide Band diffusers.

The bubbles produced by this diffuser are considered medium or coarse. This diffuser is most often applied for low oxygen requirement, biological treatment, and for mixing in aerobic digesters, channels, equalization tanks, grit chambers. Diffusers available with maximum length of 800 mm long in ¾'' NPT end connection. Wide band diffusers will handle air flows from 2 m3/hr to 17 m3/hr.



Snap-Cap Plus 5 Diffuser
Snap-Cap Plus 5 Diffuser


THE SNAP-CAP "PLUS 5" represents a substantial advancement in the art of diffuser design The major improvement is in the snap-n check diaphragm cap which is now manufactured from a new, specially compounded, space-age EPDM based thermoplastic rubber that provides extended life and improved performance.

The Snap-Cap "Plus 5" Diffuser consists of two simple parts, the support base and a flexible snap-on check diaphragm. During aeration, the diaphragm lifts from the base, allowing the air to exit through the orifices in the diaphragm. When air stops, the diaphragm is instantly seated against the base by the pressure head of liquid, preventing back flow and clogging. The novel edge design of the diffuser locks on the removal diaphragm to avoid blow off during unusual pressure surges. Diffusers available with 3/4" NPT Threads in plastic base and stainless steel base models. Snap-Cap diffusers will handle air flows from 5 m3/hr to 17 m3/hr



Blower
Blower


FPZ, Effepizeta Srl, Italia for regenerative principle Lateral Channel Blowers. These are more reliable and energy efficient.

Operation Principle

• The lateral channel blowers have been developed on the theory of the regenerative flow. Due to unique principle of operation and design, there is no contact between rotating and stationary parts.
• No wearing parts
• No lubrication required
• Aluminium alloy construction
• Smooth operation with noticeable reduction in sound emission
• Maintenance free

Main Applications

• Aquaculture: For maintaining dissolved oxygen level
• Chemical plants: For process air
• Electroplating: For oil free air agitation of electrolyte
• Paper plants: Knife edge coating, drying, conveying and vacuum pickup
• Yam Dying: Vacuum of pressure dying of yarns
• Bag filters: For reverse cleaning of filter bags
• Garments: For removal of leftover cloth and threads after trimming.
• Pneumatic conveying: Vacuum pressure and combination conveying of food products, granules, powders and other similar materials. Fluidized bed aeration in boiler and heaters.


Ranges
Up to maximum flow of 2000 m3 and head of 6000 MMWG



Scogen Dreizler Burners
Scogen Dreizler Burners


Hign-Tech Low emission Marathon' burners are available in both Mono Block as well as Duo block/ Industrial designs.

The Mono block designs are available up to 15 Mw heat output loads and based on specific applications, even higher rating can be given as a single burner. The advantage of mono block design is that they are compact, all components are mounted on the burners itself and zero vibration design.

The burners and its accessories are built to suit latest CE standards and shall be capable of meeting all Safety Standards in Europe and elsewhere after DIN- E 676.

In case of dual fuel burners, the change over of either fuel is by a selector switch from the control panel only.

A very special feature of the burner system is that there is no mechanical linkage for the air to fuel ratio control like all the other burners.

Much higher turn down of 1:10 can be easily given in gas firing. Provision of Oxygen trimming / regulation and blower rpm control for reduction of power on continuous basis can be given as a standard feature on all designs/ models. Feasibility of speed regulation as well as economic advantage can be submitted prior to installation at offer stage if the operating parameters and time frame of the operating loads are defined properly.

All Marathon burners including oil cum gas type are available as regular and Low Nox [ARZ Super] version for gas operation. Oil pump with oil heating system assembled in separate compact skid for easy maintenance and trouble free operation. The oil pump offered by us is of HP Technic, Germany make. Digital temperature indicating controller with two set points is provided for precise oil temperature control. Duplex type oil filter is provided.



Steam Turbines
Steam Turbines


Scogen has tied up with Neon Turibo Tech Pvt. Ltd., a leading turbine manufacturer for supply and Marketing of back pressure and extraction cum condensing turbines from 50 KW to 1.5 MW. We conduct detailed study, design, integrate the process steam, power demand, source and supply the energy efficient system with guaranteed pay back and also provide guarantee for the system performance.

Normally a pressure reducing station is used to step down the steam pressure from medium pressure without any energy recovery.. Here a simple back pressure steam Turbine can be Installed in parallel with the pressure reducing station. This combined heat and power scheme produces additional power with little or no extra cost.

We offer steam turbines that are equipped with both throttle valve controls and PLC controlled in-built safety systems, ensure trouble free operation.

Most of the process industries need both steam and power. With increasing power costs and supply shortages, the economically viable option is to go tor extraction cum condensing turbine, whereby both steam and power demand is met by a single source that is cost effective.

Our team of engineers' expertise lies in analyzing industry needs suggesting suitable systems and also implementing them in a specific time bound and cost effective way. Scogen provides consultancy to various industries in affective implementation of the system and also executes projects on total turn key basis.



Altek Gas Turbine
Altek Gas Turbine


The innovator adopts to tough conditions-remote oif and gas development, small footprints industrial co-generation, even the growth frontiers of distribution utility systems.

The prime mover of the innovator is an aeroderative engine which has been time tested over 40 years and has run for more than 50 million hours. The innovators are manufactured and assembled at their factory at Abbotsford by Magellan aerotech. BC. These turbines can run on gaseous and liquid fuels including bio-gas. All innovators are tested to actual committed power before despatch.

Turnkey co-generation configuration available
Peak-shaving strategies yield money-saving solutions.
Portable and practical, ideal for remote locations.
Backup power to keep production on trad;.
Low cost advantage.
Self-contained, portable.
Flexible, responsive and controllable,
Fast assembly and delivery
Reliability under tough conditions
Low-cost operation, fuel-switch capability.
Power distribution companies extend service to new customers while managing costs.

The innovator Advantage
• Low initial purchase price
• Compact. (6^17'J
• Remote control and monitoring
• Lightweight (less than 15.000 Ib^.)
• Delivery in less than a month
• Fuel-switching capability
• Reliable components
• Easily maintained
• Quick response







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