|
|
About Us
Some of the Prestegoius projects executed by SPAC is furnihed for your reference. - Fabrication of Pipe Structures of Passenger terminal building for Chennai Airport Expansion Project for CCCL.
- Supply, Fabrication of various steel structures for M/s Afcons Ltd for their Chennai Metro Rail Project.
- Fabrication & Erection of Glazing Support Structures for Mero Asia Pacific Ltd for their Chennai airport Expansion project.
- Fabrication, Erection, Testing of Hydrogen service pipeline for M/s Nagarjuna Oil Company Ltd (NOCL) at Cudallore.
- Onsite Fabrication and erection of Piping, Structurals and equipments for the expansion of Sugar factory for Ubombo Sugars –Swaziland.
- Fabrication and erection of Cat walk structures for the LNG Terminal for Petronet –Kochi for M/s Afcons Infrastructures Ltd.
- Fabrication & Erection of Steel Building Structures of Global Testing Center for NATRIP at Chennai.
- Fabrication, Erection of Structural Factory Building for M/s Daimler India Commercial Vehicles Pvt Ltd –Chennai.
- Electrical Works for M/s Areva Ltd for their Chennai airport Expansion works.
- Fabrication of Sugar Plant Equipments and structures for Fivescail KCP for Fincha Sugar plant at Ethiopia.
- Fabrication and erection of Turbine building structures and platform including roofing for M/s Basai Steels Ltd- Bellary.
- Fabrication & Erection of Piping , Structures and erection of Equipments for 3000TPD cement plant for Jeyajothi Cements at Banaganapalli-Andhra Pradesh.
- Fabrication & Erection of Piping, structural works Etc for utilities at Expansion of Mahagra unit for Illovo Sugars-Mosambique.
- Expansion works for capacity addition including replacing all Piping for Kagera Sugars – Tanzania.
- Fabrication of cooling tower structures and Air cooled condensers for BGR Energy systems –Chennai.
- Fabrication & Erection of BOP piping For M/s BGR Energy System Ltd., for their 1 X 500 MW Power project VTPS at Vijayawada, Andhra Pradesh.
- Erection of Turbine Building Structures For 1X500MW thermal power Project VTPS at Vijayawada for M/s BGR Energy Systems Ltd.
- Fabrication & Erection of BOP piping For M/s BGR Energy System Ltd., for their 1 X 500 MW Power project KTPP at Warangal, Andhra Pradesh.
- Project Management & Consultancy Services for MAYTAS INFRA LTD / NYKOMB Ltd For 1X125 MW Coal fired Power Plant At Senegal.
- Fabrication & Erection of on shore and off Shore Jacketed Piping ( 16 inch and 12 inch and 12 inch by 8 inch sizes)of 8Km Length of which 2.0 Kms in Sea bed for M/s Afcons Ltd for their Chemplast Sanmar –VCM Project at Cudallore.
- Fabrication of Catwalk structures & Boat landing structures for M/s AFCONS for their CMTF project Cuddalore, India.
- Fabrication of Hydraulic Piling Guide assembly for M/s Afcons project at Ambatovy Port Madagascar, Africa.
- Human resource deployment of skilled technical personnel to M/s LIBERECK HOTLER KOTLARNY, Czech Republic.
- Design, laying and Testing of Pipe line for Various Products for Port Of Mauritius of around 5 Kms. Of 6 lines.
- Human resource deployment of skilled technical personnel to M/s Al Madani , Riyadh , K.S.A.
- Fabrication & Erection of structure, Piping & Tanks for Revamping and Capacity addition project undertaken by M/s Illovo Sugars Malawi Ltd at its factory in Dwangwa Sugar factory at Malawi.
- Fabrication & Erection of structure, Piping & Tanks for Revamping and Capacity addition project undertaken by M/s Illovo Sugars Ltd at its factory Zambia
- Erection of cooling tower and piping for M/s EDCC company ltd-Mauritius for their CT SAV power project Mauritius.
|
| Company Profile | |
|
Basic Information Business Type
| - Manufacturer
- Service Provider
|
Ownership & Capital Year of Establishment
| 2003 | Ownership Type
| Private Limited Company |
Trade & Market Annual Turnover
| Rs. 10 - 25 Crore ( or US$ 2 Mn - 5 Mn Approx.) |
Team & Staff Total Number of Employees
| 51 to 100 People |
|
Business Goals
- To become a Eco-Friendly Green Energy Solution providing company in EPC terms at global & domestic levels
- To Develop & Deploy Highly Motivated & Skilled Human Resources for Infrastructures & Power Projects
- To Initiate Eco-Friendly Technologies to Reduce CARBON Emissions & Increase Energy Efficiency with concept involving Energy Revolution Agro Industrial Complex (ERAC) & Energy Revolution Sugar Mills (ERSM)
- To initiate Green Energy environmental conservation technologies involving Green desalination, waste heat recovery from process & Reclamation for Waste land to cultivable land.
|
Product Portfolio
We are engaged in manufacturing and supplying quality and durable range of industrial high pressure boilers, stainless steel reaction vessels, steam industrial boilers, gas industrial boilers, boilers and thermal products, coal fired boiler, oil fired boiler, thermic fluid heaters, boiler combustion burner, hot air generators, ss storage tanks, industrial thermal oxidizers, industrial reactor vessel, heat recovery boiler economizers and electrostatic precipitator heat exchanger etc. These are manufactured from quality tested raw material and are appreciated worldwide. Apart from this, we offer associated services of maintenance, revamping and supplying of material used in industrial plants. Further, we also offer heavy fabrication job works for industrial equipments such as tanks, pipes, pressure vessels and other structural fabrication job work. Our wide range of products and services encompasses: | Main Category | Products | | Boilers & Heaters | Coal Fired Boiler
Oil Fired Boiler
Thermic Fluid Heaters
Combustion Burner
Heat Recovery Boiler Economizers
Reactor Vessel
Hot Air Generators
SS Storage Tanks | | Construction & Maintenance | Maintenance of Industrial Plant
Revamp of Industrial Plant
Supply of Industrial Material
Material Handling Equipments | | Clean Environment Services | Bio Gassifiers
Waste Water Treatment System | | Erection & Fabrication | Erection of Heavy Equipments
Erection of Tanks
Pipe Erection
Fabrication of Pressure Vessels
Structural Fabrication | | Green Energy | Energy Resolution Sugar Mills
Energy Resolution Agro- Industrial Complexes
Green Energy Desanilation Projects | - Durable
- Easy operation
- Corrosion resistance
- Less wear & tear
- Low maintenance
- Highly efficient
- Robust structure
- Excellent finish
We are the most recommended service providers for structural fabrication job work is due to some exceptional attributes that includes: - International reach
- Customized solutions
- Efficient and cost effective services
- Timeliness
- Reliability
|
Green Energy Technology Applications
We have diversified into green energy technology based applications. For meeting the process demands, we have opened a new Green Energy and Environment Conservation (GEECON) technology business center in association with innovator of Greengineering. This has helped us to successfully develop following concepts: - ERSM (Energy Revolution Sugar Mills).
- ERAC (Energy Revolution Agro industrial Complexes).
- GEECON-BioDEC (Green Energy Conservation and Biodiesel Complex)
- GDP (Green desalination process)
|
Industries Catered To
We offer our industrial boilers, burners and heaters and structural fabrication job work for varied industries that include: - Power
- Chemical
- Petrochemical
- Industrial
- Engineering
|
Our Core Competence
Our core competence lies in offering complete Power plant construction, Oil Storage Terminals, Cement & Sugar Plant solutions to clients based in global markets. We work towards delivering quality projects on time, on budget and as per international standards to the complete satisfaction of the customers. Our three core business modules include: - IIT Centre (Infrastructure & Industrial Technology centre)
- GEECON Centre (Green Energy & Environmental Conservation Technology centre)
- FERA Centre (Fossil Energy Resources & Application Technology centre)
|
Team
We team of experts in the engineering and construction fields offer complete construction services to the global market. Our goal is to deliver quality projects on time, on budget and as per international standards, thus delivering complete satisfaction of the customers. We at SPAC Power Engineering India Pvt. Limited, serve industry by setting up & maintaining Power, Chemical, Petrochemical and Industrial plants as well as providing consultancy and manpower services to clients in the field of Construction. For delivering optimum service standards, we have with us experienced engineers who are adept in all aspects of engineering, construction, maintenance, operations, assessment & project management. Further, we also offer our employees all necessary resources to successfully complete an assigned project. They are also provided with training as per updated work methods to deliver safe operations. Business GroupsThe various groups under which our business operations are divided include: - BD / EPC /FAB Shop
- OEM / ENGG / BD Hyderabad Based
- OEM & FAB SHOP
- EPC -Project Management Group
- Project / MIS Planning Group
- Tendering & Project Support Engineering Group
- Project Coordination EPC / HRD
- Project Finance Control Group
- Project & Site Infrastructure Engineering HRD
- Project Management In House Manufacturing Trading
- Power T&D Group
- Water Projects Group
- Automation & Process Control Group
|
Our Strengths
- Specialized in planning & execution of projects on time and within budget
- Services backed by well planned engineering, value engineering, contract management and TQM processes
- Expertise in the field of Consultancy, Contracting & Maintenance, particularly oriented towards Energy related sector
- Expertise in handling projects ranging from Power Generation, Water Treatment, Sugar Industry, Food Industry and Inter alia Structural Works
- Technically advanced software support such as TEKLA STRUCTURE, STAAD PRO, X-Steel to carry out 3D modeling, detail drawing, automatic bill of quantities
- Experience of successfully handling many prestigious projects in countries like Australia, France, South Africa, Senegal, Togo, Reunion Islands, Zambia, Malawi, Czech Republic, Saudi Arabia, and United Arab Emirates & Singapore
- Rich national & international exposure and experience in business development
- Well tailored approach to offer clients structural multilevel & multitasking services that translate into a unique & visionary "all in one" product
- Service support from international network of associates that represent large number of companies & organizations worldwide
- Extensive work experience in countries like Europe, Central and Eastern Europe, Middle East, Australia, Africa and the United States
- Our associates & clients include many multinational companies representing a whole spectrum of businesses & services.
|
Our Facilities
Our well-established facilities and a modern communication network aid in rendering excellent fabrication job work for industrial equipments like tanks, pipes, pressure vessels and other structural fabrication job work to our clients. We have invested a considerable amount of resources in setting up excellent facilities that help us in offering our services and industrial boilers, burners and heaters to our clients. We have following facilities that help us in manufacturing industrial boilers, burners, and heaters: - Molding
- Welding
- Sapping
- Cutting
These facilities are operated by a team of experts that also manages our office. It is well-equipped with latest workstations, CAD/CAM, and high-speed internet facility. This assists us in ensuring complete efficiency in managing various tasks related to our manufacturing and service activities. Thus, owing to our state-of-the art facilities we have been successful in completing some ongoing projects in countries like Australia, France, South Africa, Senegal, Togo, Reunion Islands, Zambia, Malawi, Czech Republic, Saudi Arabia, and United Arab Emirates & Singapore. Our corporate office is located in Chennai metropolis earmarked at present for EPCG and SBG. Further, our in-house fabrication facilities & Human Resources Training and Deployment center are located in the outskirts of city. For meeting the upcoming market demands, we are also planning to extend the present office floor space for GREENGINEERING as well as raise the present fabrication capacity to 500 tons/month during FY 2009 - 10. SPAC Services For OEM, Engineering & Fabrication Shop
Boilers / thermal products for power plants - Boilers - High Thermal efficient industrial & Marine -550 Kg/Hr - 27000 Kg/Hr Oil Gas/Coal Husk or Dual
- Thermal Fluid Heaters - 50,000 KCal/Hr - 5,00,000 Kcal/Hr
- Reactor Vessels - 30 HP/20 KL
- Burners / Combustion Equipment
- SS Storage Tanks / Hot Air Generators / Sulphur Burning Oven
- Electro Static Precipitator Heat Exchangers
- SS/C Absorption Tower for Caustic Soda / Sulphuric Acid
- SS Cyclone Heat Recovery Boilers Economizers
- Thermal Oxidizers Fire Heaters Steam Air Heaters Incinerators.
Apart from this, we also have: - Air cooled condenser / PEB'S / pre fabricated site facility
- Basic & detailed engineering for EPC projects in thermal & biomass based power plants in the range of 50 kw ~50 mw, desalination plants up to 12 mld
- Pre fabricated structural & special project based offshore guide or jackup barge support systems or platforms
- Bio gassifiers
- Water and waste water treatment systems (RO based)
|
Engineering Procurement & Construction Services
We also offer clients engineering procurement and construction services for: - Providing in-house support to OEM division in Hyderabad mainly focused on Boiler and ancillaries
- Providing end to end solutions in power sector ranging from IPP / CPP / CCPP / CO-GEN & renewable energy
- Undertake export orders for fabrication of pressure vessels, tanks, and structural and non-pressure parts
- Erection of heavy equipments, Structures tanks, piping, ducting, turbines, boilers, water treatment plants, and coal handling plants
- Maintenance of all types of industrial plants
- Revamping and overhaul of industrial plants
- Material handling and store management for construction projects
- Supply of all types of industrial materials for construction projects.
|
Quality Assurance
Quality is an important facet of our organization as it helps us in maintaining a cordial relationship with our clients. We have set up a quality management system where each and every project is minutely inspected by our senior and experienced staff members to ensure quality associated services of maintenance, revamping and supplying of material used in industrial plants. Our range of industrial boilers and green solution includes: Services: maintenance contractors, annual maintenance contractors, building maintenance contractors, energy green solution, green solution services, project management personnel, human resource training services, green energy system, energy revolution sugar mills, energy revolution agro, energy desalination projects, erection fabrication services, erection of heavy equipment, erection of tanks, erection of pipes, pressure vessels fabrication, industrial structural fabrication, air cooled condenser, clean environmental services, wastewater treatment system, bio gasifier system, construction and maintenance services, industrial plant maintenance, industrial material supply, revamp of industrial plant, material handling system, independent power plant and cogen power plant. Products: industrial high pressure boilers, stainless steel reaction vessels, steam industrial boilers, gas industrial boilers, boilers and thermal products, coal fired boiler, oil fired boiler, thermic fluid heaters, boiler combustion burner, hot air generators, ss storage tanks, industrial thermal oxidizers, industrial reactor vessel, heat recovery boiler economizers and electrostatic precipitator heat exchanger. Moreover, to ensure high degree of quality, we check the services on following parameters: - Proper use of tools and instruments in fabrication
- Techniques and methodology used in maintenance and construction services
- Verification of process methodology
We regularly upgrade our designing equipment & other facilities along with innovative new ideas to meet Clients needs . On Industrial boilers side, all products are checked for quality against following parameters:- - Endurance agains high fluid pressure
- High temperature resistance
- Corrosion resistance
- Capacity& wall thickness of boilers
- Finishing
|
Research and Development
We have a full-fledged research and development department which provides complete Power plant construction and maintenance of, Oil Storage Terminals, Cement & Sugar Plant solutions to the global market. Based on the intensive research and analysis of our R&D personnel, we are capable of designing technologically advanced and dimensionally accurate range of industrial boilers & heaters as well. Further, our R&D personnel are engaged in finding ways to up grade our facilities and conduct exhaustive research and market study, This enables them to introduce innovative production and testing methodologies for cost effectiveness. |
Client Satisfaction
In our endeavor to reach the greater heights of success, we provide our clients with best services in the field of structural fabrication job work which exhibit the perfect blend of quality, innovation and technology. Our designers, engineers and fabricators are highly efficient and implement the innovative ideas in the process to meet client requirements thus enabling clients for better budgeting. Our services ensure cost effectiveness as well as quality . Our Committed approach towards our services enables to have a better association with our clients. Our Selection of quality raw materials and special attention in manufacturing of boilers & other fabrication is acclaimed by all our customers. Our associates and clients include many multinational companies and national and international organizations representing a whole spectrum of businesses and services. Following are some of the countries where we offer our products and services: - Europe
- Central and Eastern Europe
- Middle East
- Australia
- Africa
- United States
|
Why Us?
We are able to set new benchmarks for our competitors in this domain covering followign areas: - Quality industrial boilers, heaters and burners
- Quality job fabrication works
- State-of-the art technology
- Experienced workforce
- Competitive pricing
- Easy payment modes( cash, demand draft)
- Ethical business policies
- Customization
- Timely delivery
|
Human Resource Deployment
We have also successfully deployed human resource in many reputed companies. These include: - Human resource deployment of skilled technical personnel to M/s LIBERECK HOTLER KOTLARNY, Czech Republic
- Human resource deployment of skilled technical personnel to M/s Al Madani, Riyadh , K.S.A
- Human resource deployment of skilled technical personnel to M/s SSEM, Riyadh, K.S.A
- Human resource deployment of skilled technical personnel to M/s Al Osais , Riyadh , K.S.A
|
Completed Projects
Some of the projects completed by us in the recent past include: - Erection of cooling tower and piping for M/s EDCC company ltd-Mauritius for their CT SAV power project Mauritius
- Erection of Structures and piping for Diffuser at Savannah Sugar Factory for Forges Tardieu Ltd – Mauritius
- Fabrication & Erection of structural Steel building For M/s BGR Energy System Ltd., for their 1X 500 MW Power project VTPS at Vijayawada, Andhra Pradesh
- Fabrication and Erection of unit piping for boiler at CTSAV power project
- Erection of structural building For M/s R.S Denims for their spinning mill project at Mauritius
- Fabrication of Catwalk structures & Boat landing structures for M/s AFCONS for their CMTF project Cuddalore, India
- Fabrication of Hydraulic Piling Guide assembly for M/s Afcons project at Ambatovy Port Madagascar, Africa
- Human resource deployment of skilled technical personnel, to M/s FL SMIDTH, KCM project, Zambia
- Fabrication of Non Metallic Expansion Bellow metal assembly for M/s KELD Ellentoft, Chennai, India
- Fabrication & Erection of Auxiliaries for Spinning mill project for M/s RS Denim
- Fabrication and supply of Cooling tower structures for M/s WCI South Africa project at KCM , Zambia
- Human resource deployment of skilled technical personnel to M/s P.LHAULWEL/Trailers Ltd, Chennai
- Fabrication and supply of sugar plant equipments for M/s Forges Tardieu Ltd - Mauritius, project at Malawi
- Fabrication of structures for M/s Jurong Engg Ltd, India for their SEZ project Chennai, India.
|
Our Mechanical Track Record
Some of the salient highlights of the mechanical services offered by us include: - Thermal Power Plant of CTBV - 2 X 36 MW bagasse and coal, Mauritius: Design & construction of the coal handling system, bagasse handling system, high pressure piping stress analysis, air compressor for instrumentation and service piping. Contract value 2, 000, 000 USD
- Fabrication & Erection of structural Steel building For M/s BGR Energy System Ltd., for their 1 X 500 MW Power project VTPS at Vijayawada, Andhra Pradesh
- Princes Tuna factory of 200 tons of tuna fishing processing per day at Riche Terre, Mauritius. Turnkey project steam generation, High Fuel Oil piping, steam distribution network, air compressor piping, fire fighting system, service water. Contract value 1,500,000 USD
- La Marie Treatment Plant with Degremont French Company, Mauritius, design & erection of overall Piping system and structural building. Contract value 500,000 USD
- Sewage Saint Martin with Degremont French Company, Mauritius, design & erection of overall Piping system and structural building. Contract value 400,000 USD
- Indian Oil Fuel depot, Mauritius, Oil piping system and steel structures from Quai number 2 to the tank farm area. Contract value 1,200,000 USD
- Thermal Power Plant of CTDS - 1 X 36 MW, Mauritius, stress analysis of all HP, MP, LP piping. Erection overall Piping in power plant of the cooling water system. Contract value 1,700,000 USD
- Thermal Power Plant of CTSAV - 2 X 45 MW (co generation plant), design and construction of coal handling system as well as the bagasse handling system. Design and construction of cooling water piping network as well as the internal of cooling tower. Construction of boiler structures. Contract value 3,000,000 USD
- Engineering for Ethanol project of capacity 300 TCH from sugar cane at TOGO, West Africa. Contract value 200,000 USD
- Design and Engineering work in association with our partner Australian Water Sydney (AWS) for development of water treatment plant in Australia. Contract value 100, 000 USD
- Thermal power plant of bois rouge 3 line - 45 MW (co generation plant / bagasse coal) at Reunion Island. Construction of total ESP structures and boiler structural panel. Contract value 700,000 USD
- RS DENIM steel building at La tour Koenig (building area 300,000 sq ft), on going erection project. Contract value 500,000 USD
|
Water Projects & Services
Water Projects & Services, is a turnkey project implementation using of our organization in the area of water & wastewater treatment. We have highly specialized technical staff with over 20 years of experience in the field of water treatment. We have in depth knowledge of reverse osmosis technology for meeting the treatment demands of industrial effluents including industrial colored effluents & effluents containing heavy metal contaminants in the raw water. We have also pioneered the trend of using Reverse Osmosis (RO) technology for treatment of tertiary industrial effluent & municipal sewage in India. Following are some of the technologies & systems used by Water Projects & Services for implementation of projects for water treatment: - Reverse Osmosis
- Electro dialysis
- Electro dialysis Reversal
- Ultra Filtration
- Nano Filtration
- Micro Filtration
- MSF Distillation
- Thermo Compression Distillation
- Activated Carbon Filtration Multi Media Filtration Pressure Sand Filtration Sedimentation
- Precipitation/ Flocculation Clarification Oxidation
- Evaporation
- Disinfection
- Chemical Dosing Systems
- Softening Systems
- Demineralization
|
Our Core Competencies
We hold expertise in offering comprehensive solutions in: - Automation Systems
- Instrumentation & Electrical Systems
- SCADA and telemetry solutions
- Networking and Information Technology
- Installation & commissioning
- Training (on-site and off-site)
- Maintenance services
|
In House Competencies
- Design
- Development
- Engineering
- Execution
- Maintenance & Support
|
|
|
