Sparkon Engineers, Pune, Maharashtra, India

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Know Us

Incepted in the year of 1995, we are a manufacture and export company, providing various process equipment like industrial reactors, industrial evaporators, industrial condensers etc. Under the guidance of Mr. R.A. Rupnar (managing partner of company), we have developed 3 manufacturing units that are equipped with latest machineries. All our products are used in various segments such as chemical, pharmaceutical and many others. We also possess an in house design unit, which has all the necessary equipment and computer systems running latest CAD software. With these infrastructural facilities and a team of professionals, we have been able to increase our turnover of 1.75 crore in 1999-2000 to 3.5 crore in 2003-2004. With our persistent efforts, we have acquired annual turnover of 1111.19 millions in the year 2006-2007. A number of established TPI/ consultants have also assisted us in acquiring our present repute in the market. Some of these time honored TPI/ consultants includes:

BVIS India Pvt. Ltd.
Engineers India Ltd.
Pipecon Consultants Pvt. Ltd.
Kvaerner Power Gas India Ltd.
Mithaliya Consultants Pvt. Ltd.
Jacobs H & G
IRS
NTPC
DNV
PDIL
Kirloskar Consultant Quest Inspection Services

Our Mentors

We are a partnership firm lead by Mr. R.A. Rupnar and Mr. B.A. Rupnar. A brief background of our mentors is mentioned below:

Mr. R. A. Rupnar

41 years, Managing Partner
Founder of company
20 year experience in heavy Fabrication and Project Execution
ASNT, RT Level II (interpretation) qualified

Mr. D.G. Rupnar

44 years, Technical Director
Post Graduate Engineer from I.I.T. KHARAGPUR
21 years experience in Design, Analysis Engineering and execution of Chemical / Petrochemical Projects

Mr. H.M. Pathan

54 years, General Manager
Post Graduate Engineer
30 years Experience in execution of Heavy Fabrication jobs and Projects

Mr. G. G. Pujari

42 years, Production Manager, Q.C. Incharge
D. M.E. from Govt. Polytechnic, Ratnagiri
Experience of over 23 years in the field of fabrication of carbon steel as well as stainless steel equipment
Experience in quality control & assurance areas in fabrication of equipments
Worked with Dalco Engg. Pune; Indiana Conveyors, Jejuri; Diamond Fabrication; Pune & Hi- tech system Saudi Arabia

Mr. Y. Maruthi Kumar

32 years, Senior Engineer
B.E (Prod) from W.I.T , Solapur
Experience over 8 years in various fields such as production quality control in fabrication of SS & CS installation & quality assurance commissioning of equipments

Business Specifics

All our business specifics that are pivotal for our customers’ knowledge are as follows:

Banker’s name and Branch location

The Saraswat Co.op. Bank Ltd (Akurdi Branch)
HDFC Bank Ltd (Pune)
AXIS Bank Ltd (Chinchwad Branch Pune)

Activities Since Our Inception

Since our inception, we have walked a long path to acquire our present high reputation in the market. A brief of our journey and our different activities are as follows:

Fabrication of CS and MS equipment in 1995
SS fabrication in 2000-2001
S.S fabrication of heavy jobs in various areas such as storage tanks, pressure vessels, reactors, and many others in 2004

Product Profile

We use quality checked materials to develop our range of products. Various raw materials used by us include stainless steel, high alloy steels, nickel, nickel copper, carbon steel, low alloy steels and various high performance nickel alloys. Our spectrum of qualitative products includes heat exchangers, columns, storage tanks, pressure vessels, industrial reactors, industrial condensors, industrial evaporators, spheres, equipments for distillation plants, vaccum chamber, equipment for pharmaceutical chemical and health care and UNI tank. Salient features of all our products are enlisted below:

Innovatively designed
Sturdily fabricated
Corrosion resistant
Chemical resistant
Leak proof
Good tensile strength
Low maintenance
Effortless installation

All these products can be tailored as per the definite demands of our clients. Application areas of these products includes:

Brewery & distillery equipments
Defense sector jobs
Pharmaceutical
Cosmetic industry equipments and many more

Domain Expertise

During past span of time, we have acquired expertise in designing products as per latest market trends and customer specific demands. Our design unit is managed by a post graduate in design from IIT Kharagpur and work experience from reputed organizations such as Larsen & Toubro, Humphreys and Glasgow Consultants.

Design Capabilities:

Design analysis and detailed engineering of fabricated process equipment as per International and Indian codes of practice and standards
Familiar with regulations like CCOE, OISD 150 and explosive rules
Design based on analysis using CAE tools such as finite element method
Collaboration with customers in selection and finalization of construction features, materials for special applications
Personnel having experience in design and manufacture of equipment in nickel, hastelloy, inconel, duplex stainless steels and other high performance materials
FEA of mounded bullets is being carried out regularly by this team in house

We use various software in our in-house design unit. Every member of our workforce is equipped with a PC-Workstation, common plotter & software for design and analysis as follows.

Drafting: AutoCAD-2006
Design and Analysis Software: CodeCalc
Design Calculations as per ASME Section VIII Div. 1 and TEMA
ANSYS: Finite element analysis
CAEPIPE: Piping flexibility and stress analysis
In house developed software and reusable worksheets for design calculation as per ASME VIII Div.2 PD-5500 and IS-2825

We aim to acquire latest FEMA software in the present financial year.

Quality Compliance

We have a quality control department which is managed by two senior executives & one engineer. Together, they conduct regular inspections to ensure the quality of our products. Our company possesses various quality certifications which include:

ANSI
ISO
ASQ Q9001-2000

Team Of Professionals

We possess different teams of professionals who have expertise in their specific work domain. They implement their skills comprehensively to achieve maximum customer satisfaction, by offering quality products and after sales services. Different teams of professionals include:

Administration
Commercial
Engineering
Technology
Manufacturing
Quality
Maintenance
Qualified welders
Fitters and others

All of them work in coordination with each other and leave no stone unturned in meeting the specific demands of our clients.

State-Of-The-Art Manufacturing Units

In order to meet the bulk demands of our clients effectively, we possess state-of-the-art manufacturing units, total of three in number. All the units are tactically established near the Pune airport. Nearest railway station for first two units is Pune and for our third manufacturing unit is Solapur. A brief of our three manufacturing units is as follows:

	Unit I	Unit II	Unit III
Work Area (Covered)	13000 sq ft	5000 sq ft	30000 sq ft
Work Area (Open)	5000 sq ft	3000 sq ft	15000 sq ft
Office	1000 sq ft	500 sq ft	2000 sq ft
Store	1000 sq ft	500 sq ft	800 sq ft

Various machines installed in our manufacturing units are as follows:

Plate bending machine
Air plasma cutting machine
Pug cutting machine
Profile cutting machine
Pipe cutting machine
Electric grinders
Machines for polishing
Lathe machine
Radial drilling machine
Motorized hydrotesting pumps
Vacuum pump air compressor
Screw compressor

Material Handling Facilities

Our company possesses in-house material handling facilities which facilitates the production process substantially. Various material handling equipments installed in the facility includes:

Overhead EOT cranes - 18 mtr span, 42 mtr long, 10 mt lift
50 ton crawler mounded crane (on hire)
Overhead EOT crane
Mobile crane (common for unit-I & II)
Bed plates (2m x 2m) grouted in concrete flooring
40 ton auto rotators (CU-built make)100 ton auto rotators (CU-built make)
Channel rings (ISMC 150mm with SS cladding)
Mechanical operated rotators

Our Vast Clientele

Leveraging on our industrial expertise, we have satisfied a large number of clients spread in domestic as well as international arena. Our clientele includes some of the highly prestigious names in their definite work domain including pharmaceuticals, chemicals and others. Few of our valuable clients are as follows:

Hindustan Polyamides & Fibres Ltd.
Galaxy Surfactants Ltd.
Desalination Units
Cipla Patalganga
Devans Modern Breweries
Briggs of Burton
Praj Industries
Kasco Industries
Vikram Ispat
HPFL

With our customer satisfaction policy, we aim to acquire new clients and maintain a congenial business relationship with them as well as with the existing clients.

Major Orders Executed in Carbon Steel

Since our inception, we have executed a large number of projects in carbon steel. Some of the orders completed by us are as follows:

Sr. No.	Name of customer	Description
1	Thermax	Fabrication of PC 1 &2 As per Drg.No. 4.V.013200 SA 516 Gr.70 (Thk 10/12)
2	Vatech Wabag	Supply Of Atmospheric Tanks And Degasser Tower ForM/S Bongaigaon Refinery & Petrochemicals Ltd. Assam, Dhdt Project. SA 516 Gr.70 (Thk 6/8)
3	Ador Welding Ltd.	Flare Gas Riser & its Grating, Hand Railing platform & ladder fabrication (SA 516 Gr.70) (Thk 6/8)
4	Ador Welding Ltd.	MS Self supported chimney with aviation lamp (SA 516 Gr.70) (Thk 18/20)
5	Kasko Industries Pune. (IAM Banglore)	Fabrication & supply of air recivers Size: 1600 ID X 5000 X 18/20THK 2 NOS. (SA516 Gr.70)
6	Kasko Industries Pune. (IAM Banglore)	Fabrication & supply of VACUUM BALLAST TANK Size: 2700 ID X 7000 X 12THK 4 NOS. (SA516 Gr.70)
7	Kasko Industries Pune. (IAM Banglore)	FABRICATION & SUPPLY OF RAPID RECOMPRESSION CHAMBER Size: 2200 OD X 9000 X 12 THK (DOOR 30 THK) 1 NO. (SA516 Gr.70)
8	Kasko Industries Pune. (IAM Banglore)	Fabrication & supply of EXPLOSIVE DECOMPRESSION CHAMBER Size: 2200 OD X 8000 X 12THK (DOOR 30 THK) 1 NOS. (SA516 Gr.70)
9	Advance Systems Laboratory	FABRICATION SUPPLY OF CASTING CHAMBER SYSTEMS WITH VACUUM SYSTEMS SIZE:4000IDX9000LGX25/30THK (SA516 Gr.70)
10	Galaxy Surfactants ltd	Fabrication & supply of sulfur combustion furnace (SA516 Gr.70)