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Chemical Reactors

Offering you a complete choice of products which include Chemical Reactors such as Sparkler Horizontal Filter Press, Rocker Shaker Autoclaves, Pressure Leaf Filters, Plant Scale High Pressure Reactors, Non Stirred Pressure Vessels, Magnetic Drive Coupling and many more items.

Sparkler Horizontal Filter Press

The filter comes with inlet, outlet, pressure gauge, bypass, safety valve, sampler, centrifugal pump (with mechanical seal) & SS - Trolley Max. Working pressure: 5kg/cm2 Max. working temp.: 100 - 200 °C (depending on filter & sealing media)

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Rocker Shaker Autoclaves

· Charging, operating etc. very simple also vigorous mixing reduces the reaction time considerably.

· Very small & compact system without gland hence minimum spares & maintenance.

Very economical considering the interchangeability of different capacity bombs in one autoclave.

Sr. No.	Description	Standard	Optional
1	Sizes	100ml, 250ml, 500ml, 1Ltr. & 2 Ltrs. Fabricated & interchangeable.	Interchangeable glass vessels of similar capacity
2	M.O.C.	SS-316	Glass, SS-316L, Hastelloy B/C, Titanium, Nickel, Monel etc. wetted parts.
3	Drives	1/4 hp flameproof IIA/IIB A.C. motor with about 200 oscillations / minute rocking. FLP IIC motor for H2 gas.	Variable frequency AC drive to get infinitely variable oscillation from 20-200.
4	Mounting	Table top	SS legs
5	Maximum Work Pressure	35 Kg/cm2 / 500 psig.	3 Kg/cm2 for Glass body.

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Pressure Leaf Filters

Pressure Leaf Filters are used for filter aid type of filtration of edible / non-edible, castor, vegetable, palm, oils, sulphur, dewaxing, catalyst & various chemicals. They find very wide application in all oil & chemical industries to separate solid particles upto 5 microns size. It is an ideal replacement for old out dated plate & frame fitters & best proposal for new filtering / refining plants.

Sr. No.	Description	Standard
1	M.O.C Shell	Carbon steel, stainless steel (304, 316, 316L).
2	Leaves	5 ply type with outer filtering mesh of SS-316 & others of SS-304 or SS-316 (optional). PP cloth is provided on the leaves.
3	Vibrator	(i) Mechanical for Vertical. or (ii) Pneumatic (optional) for vertical & horizontal for dry cake discharge.
4	Bottom Outlet only for Vertical PLF	(i) Simple ( swing opening type ) or (ii) Manual / hydraulically / pneumatically actuated type butterfly valve (optional). Jacket type filters & filters with spray nozzles for wet cake discharges are also offered.
5	Sizes	1m2 - 60 m2 For vertical and 5m2-100m2 for horizontal

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Plant Scale High Pressure Reactors

· Size 50 To 1000 Liters.

· MOC: SS-316, 316L, Hastelloy B/C, Monel Inconel, Nickel, Titanium etc.

· Fabricated with dished ends & Jacketed / Electrically heated.

· Zero Leakage magnetic drive coupling from 200-900 Kgcm torque capacity.

· Max. Working Pressure: Upto 70 Kg/cm2 (1000Psi)

· Max. Working Temperature: 350C.

· Gas Induction impeller, pitch blade turbine, anchor etc.

· 50-500 RPM infinite variable speed.

· Temp., Pressure, RPM control & optional data logging on PC.

· Internal cooling coil, sparser, vent valve, liquid / powder charging vave, flush bottom valve, baffles, light & sight glass, manhole.

· Optional auto cooling, liquid charging, condenser, reflux condenser, metering pump, chain pulley lifting system.

· All Designs as per ASME codes.

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Non Stirred Pressure Vessels

50ml, 100ml, 400ml, 700ml, 1Ltr, 2Ltrs, 5Ltrs, 10Ltrs, 20Ltrs, 25Ltrs from bar stock. 50Ltrs & 100Ltrs net filling capacity, machined from solid bar stock.

Sr. No.	Description	Standard	Optional
1	M.O.C.	SS-316	SS-316L, Hastelloy B, Hastelloy C, Monel, Nickel, Inconel, Titanium etc.
2	Max. Working Pressure	100kg/cm2 (1500psig)	Upto 350 kg/cm2 (5000psig).
3	Max Working Temperature	250° C or (482° F)	Upto 500° C or (932° F).
4	Heating System	Ceramic heating mantle with insulation	SS-304 jacket with oil Heating System.
5	Gasket & Bushes	PTFE with split clamp type quick opening system	Grafoil (for Temperature > 300°C)
6	Temp. Controller	S.S. control panel with Microprocessor based P.I.D. Temperature Controller & alarm system.	a) Remotely controlled through PC / Panel with monitoring, plotting & datalogging of parameters.b) Flameproof Enclosure with digital Temperature / Pressure / RPM indicators in it, mounted on the autocalve trolley so that control panel can be remotely mounted at a distance of upto 10m in safe non-flameproof area.
7	Mounting	SS Trolley	SS table top
8	Standard Fittings on autoclave	Pressure guage, vent valve, Rupture disc, Internal cooling coil, thermowell, gas inlet-sparger / liquid sampler.	Ball valve for powder/liquid inlet, Pressure release valve, flush bottom valve, digital pressure indicator with alarm & solenoid valve

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Magnetic Drive Coupling

Sr. No.	Description	Standard	Optional
1	M.O.C wetted parts	SS-316	SS-316L, HastelloyB/C, Monel, Inconel, Nickel, titanium etc.
2	Max. Working Pressure	100 bar (kg/cm2) or 1450 psi	Upto 350 bar (Kg/cm2) or 5000psi. for (a)- (c)
3	Max. Working temp. with cooling jacket	250° C	Upto 500° C
4	Maximum RPM	0-1450 for (a)- (c) 0-500 for (d)- (f) 0-300 for (g)- (h)	Upto 3000 rpm for (a)- (c)

Sr. No.	Description	Standard	Optional
1	M.O.C wetted parts	SS-316	SS-316L, HastelloyB/C, Monel, Inconel, Nickel, titanium etc.
2	Max. Working Pressure	100 bar (kg/cm2) or 1450 psi	Upto 350 bar (Kg/cm2) or 5000psi. for (a)- (c)
3	Max. Working temp. with cooling jacket	250° C	Upto 500° C
4	Maximum RPM	0-1450 for (a)- (c) 0-500 for (d)- (f) 0-300 for (g)- (h)	Upto 3000 rpm for (a)- (c)

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High Pressure Autoclaves

50ml, 100ml, 400ml, 700ml, 1Ltr, 2Ltrs, 5Ltrs, 10Ltrs, 20Ltrs, 25Ltrs from bar stock. 50Ltrs & 100Ltrs net filling capacity, machined from solid bar stock and upto 1000Ltrs fabricated.

Sr. No.	Description	Standard	Optional
1	M.O.C.	SS-316	SS-316L, Hastelloy B, Hastelloy C, Monel, Nickel, Inconel, Titanium etc.
2	Max. Working Pressure	100kg/cm2 (1500psig)	Upto 350 kg/cm2 (5000psig).
3	Max Working Temperature	250 °C or (482 °F)	Upto 500 °C or (932 °F).
4	Stirrer RPM	50 - 1450 infinite variable.	Upto 3000
5	Heating System	Ceramic heating mantle with insulation	SS-304 jacket with oil Heating System. External Aluminium cast heater with internal cooling coil.
6	Drive	DC Motor & Drive.	Flame Proof AC motor & variable frequency Invertor Drive. OR Flame Proof IIC.
7	Shaft Sealing	Stuffing box gland type packing cones & 'O' rings	Zero leakage maintenance free magnetic drive coupling
8	Gasket & Sealing	PTFE with split clamp type quick opening system.	Grafoil (for Temperature > 300C)
9	Bushes	Peak	Grafoil

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Heating and Cooling Baths

· Cryostat baths upto -70°C & Heating baths upto 350°C.

· Heating & Cooling in common bath.

· ECO friendly & energy efficient system.

· Accurate temperature control upto +0.2°C.

· PC operated / programmable system.

· Bath size & Cooling / Heating capacity can be customized as per request.

· Pump for circulating Heating / Cooling media in external load like Rotavapour / condenser/ SS / Glass reactor / Heat exchanger.

· 0.05 To 1tr. cooling capacity in Cryostat baths.

· 1kW to 10 kW heating capacity in Heating baths.

· Synthetic silicon oil / thermic fluid (non toxic & non flammable) for low & high temperatures.

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Glass Autoclaves

100ml, 400ml, 700ml, 1Ltr, 2Ltrs & 5Ltrs. made from high quality Borosilicate glass
It finds extensive applications where reactors involve acids, chlorine and chlorides etc. highly corrosive chemicals. It is also possible to view the reaction.

Sr. No.	Description	Standard	Optional
1	M.O.C.	Glass body with SS-316 wetted parts.	Glass body with teflon coating on top bottom flanges & Hastelloy-C internal wetted parts.
2	Maximum Working Pressure	6kg/cm2 (85psig) & 3Kg/cm2 for jacketted glass body.	N.A.
3	Maximum Working Temperature	150°C	N.A.
4	Stirrer	50 - 1450 infinite variable	Upto 3000
5	Heating System	Bottom plate heater	Jacketted Glass body with oil heating system.
6	Drive	DC Motor & Drive	Flame Proof AC motor & Invertor Drive FLP IIC Motor
7	Shaft Sealing	Stuffing box gland type packing cones & 'O' rings	Zero leakage maintenance free magnetic drive coupling
8	Gasket & Bushes	PTFE with split clamp type quick opening system.	N.A.

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Fermentors

· Ideal for batch, fed batch, continuous fermentation & cell-culture.

· Autoclavable / Insitu sterilisable glass & stainless steel options.

· 2-100Ltrs. sizes, Lab & pilot plant models available in SS & glass options.

· Autoclavable pH, DO electrodes.

· Temperature, pH, DO, Foam, level, RPM, Air flow accurate controlling & monitoring.

· PC software to record & monitor all data on P.C. with advanced touch screen panel.

· Totally contaminations free design.

· Very compact & versatile unit.

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