Safety Valve Castings,Ball Valve Castings,But Weld Valves Casting,Strainer Castings

Home

Safety Valve Castings

Strainer Castings

Pump Castings

Engineering Castings

But Weld Valves Casting

About Us

Incepted in the year 2003, we are a manufacturer and exporter of various kinds of casting products. We use various quality tested raw materials to manufacture our range that can be offered in specific configurations according to the definite requirements of our customers. Our range is globally applauded for its featues of Corrosion Resistance, Tensile Strength and Dimensional Accuracy.

Under the able guidance of our founder, Mr. Mohammed Israil we have developed a diligent team of experts. With their assistance we have been able to set high business standards. All our personnel possess rich engineering knowledge and experience which enable us to ascertain the high quality standards of our range. For this we conduct continuous quality checks on our range. Different parameters on which we conduct test include chemical analysis, corrosion resistance and tensile strength

IBR Approved

Indian Boiler Regulatory Act (IBR) Certificate

Under Indian Boilers Act - 1923, Indian Boilers Regulation - 1950 has been framed. This Regulation deals with the materials, procedure & inspection techniques to be adopted for the manufacture of boilers & boiler mountings & fittings.

Specifications and Quality Plans are drawn up for every product to the full satisfaction of the customer; including the provision and acceptance of a fully dimensioned engineering drawing, specification of the material, mechanical properties, machining allowances, quality standards relating to casting integrity, surface finish and tests to be conducted.

Process Section

The making of a steel casting is a long and complex process. A large investment in capital equipment is required for the melting of steel. Manufacturing of cores and molds and the cleaning and heat treating of castings. As castings are removed from the shake out they are sent to the cleaning room where they are finished to the customer's specifications. Processing in the cleaning room includes shot blasting, welding, heat treating and inspection.

Core making Unit Overview Pics: Cores are most commonly used as inserts in moulds to form design features which would be difficult or impossible to produce by direct moulding. The main function of cores is to provide the means of forming the main internal cavities in a casting.
Mouding Unit: Excellent surface finish and high dimensional accuracy is achieved using the carbondioxide moulding process. Mostly two part pattern is used to produce the bottom and top halves of moulding box.
Melting: Two shell medium frequency Induction Melting Furnaces of Electrotherm supply molten metal.
Fettling Shot Blasing: Following the removal of runners and feeders, casting go into the fettling process to be free from any flashes, burrs, sand residues and in house shot blasted in order to achieve high quality surface finish.
Heat Treatment: A boogie hearth type heat treatment furnace facilitates annealing, normalizing or stress relieving of casting that require heat treatment.

Quality Assurance

Specifications and Quality Plans are drawn up for every product to the full satisfaction of the customer including the provision and acceptance of a fully dimensioned engineering drawing, specification of the material, mechanical properties, machining allowances, quality standards relating to casting integrity, surface finish and tests to be conducted.

ISO APPROVED
The foundry’s technological know how is based on the international Standards ISO 9001:2000

Team

We owe our success to our team of dedicated and competent work force who work in close coordination with our clients so as to provide them with the castings of their requirements. Our team of professionals includes engineers, technicians, quality controllers and sales personnel. Possessing vast industrial experience in their respective domain, they work in close collaboration with each other to ensure smooth production and related post production processes. They are provided regular trainings to keep them abreast with the latest industry trends so that they are capable of manufacturing high performance and zero defect products.

Product Profile

We manufacture a wide assortment of precision engineered casting products which include gate valve castings, globe valve castings, non return valve castings, ball valve castings, strainer castings, pump castings and engineer castings.

Our range of castings possesses the following features:

Durable
Corrosion Resistance
High Tensile Strength
Dimensional Accuracy
Easy to use & setup

In addition to this, we also offer our technological expertise and consultancy to our client in order to support their product development programs

What We Offer

Home | About Us | What We Offer | Contact Us | Enquiry