Efficient designing of boiling house equipments plays a major role in minimizing the steam and power consumption with optimum throughput. Our designs have cut down power requirements by 40%. Similarly, special vapor bleeding systems along with pressure stabilization have resulted in higher throughputs of equipments and have reduced the steam consumption to 40% on cane.
S.S. Engineers has always stood apart on the strong foundation of engineering, experience and enterprise. We have indigenously designed a complete sugar mill plant, meeting world class standards with high crush rates and efficiency – the integral five / six roller mill up to 45” x 90” size.
S.S. Engineers can design an economic and extraordinary milling plant of any capacity. The milling tandems are available with various drives as an option for the client and offer complete flexibility.
S.S. Engineers has the expertise to design sugar plants with co-generation by installing high pressure and high temperature boilers with TG set & electrical. We design sugar plants with most economic power consumption, leaving a substantial surplus from the sugar plant. Thus in turn, surplus power supply to the National Grid is enhanced by this power saving of the plant.
We offer “one-step” solution for modern sugar plants, right from concept to commissioning, integrating with most modern technologies like co-generation, high efficiency cane milling, energy efficient boiling house, multi-fuel and membrane wall boilers etc. etc. Design of each plant is customized with a view to provide economy, capacity optimization, efficiency, low power and low steam consumption, advanced engineering and layouts.
State-of-the-art fully automatic electrical and instrumentation systems, with emphasis on low power and steam consumption and less manpower, are an integral part of all our projects.
We undertake expansion & modernization projects to economically and easily increase the crushing capacities of exiting mills. S.S. Engineers has developed SSTRPF / SSGRPF systems (Short Space Toothed Roller Pressure Feeder / Short Space Grooved Roller Pressure Feeder) which have removed all the drawbacks in the conventional pressure feeder technologies by providing smaller contact angle, reduced length of pressure chute and better mill feeding.
S.S. Engineers has designed and installed rake carriers with 80º inclination. Successfully to install pressure feeder in short center distance between adjacent mills. Cane preparation and high imbibitions water is the key to reducing milling losses. S.S. Fibrizers having swing hammers, pocketed anvil and high speed drive, deliver cane preparation index of over 87. S.S. Bath maceration system also gives high efficiencies.
We supply high efficiency, custom-built membrane wall panel boilers with ESP/Wet scrubber and traveling grate/dumping grate, designed and manufactured “in house”. We offer Bi-Drum, Multi-Fuel Industrial Boilers with key feature like :
Safety interlock and advanced system of boiler instrumentation and control for safe operation and monitoring and achieving higher efficiency
Microprocessor base systems, PLC, DCS, SCADA, incorporated as required
Suitable for indoor and outdoor application
Top supported units allowing free expansion at the bottom.
Multi-fuel application
Provision of reliable fuel feeding, controlling, distributing system
Chevron drier with horizontal steam separator for high steam quality
Attemperator with controls for maintaining constant superheat temperature over wide range.
Furnace with membrane wall construction
Easy access for each part
High combustion volume and more retention time ensuring complete combustion
Tall combustion chamber
Large grate area
Simple slat type traveling grate – S.S. grate
Automatic draft control, bagasse feed control etc. etc.
(Super Structured Mills – Five / Six Roller, Integrated). We are proud to state that the super structured mill is first of its kind technology, the outcome of our rigorous R & D efforts.
Unique Features
The feed roller can be easily removed without dismantling the pressure chute or pressure feeder unit (Top, Discharge rollers can also be removed, as usual).
Extremely short pressure chute
Least possible contact (nip) angle which leads to efficient mill feeding
Lowest power consumption for given crush rate
Least apex angle of mill
Compact, simple and robust design (All the 5/6 rollers mounted on the same monolithic headstock)
Extra space between mill-cheek inside face and roller shell-face for free juice drainage from sides
Juice sealing ring arrangement for roller bearings
Lubrication arrangement from both sides of bearings
Lesser maintenance
Split pins for easy removal and refitting of side and top caps
Tailor made S.S. Mills (five/six rollers) can be supplied for the replacement of existing three roller mills, to suit the existing foundation
Golden Refrigeration Supplier of bakery equipments, such as dough moulder, dough divider, dough sheeter and dough needer. Also supplies ice cube machine, industrial freezers, ice cube machines and commercial dishwashers.
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